复合材料科学与工程 ›› 2021, Vol. 0 ›› Issue (3): 99-103.DOI: 10.19936/j.cnki.2096-8000.20210328.016

• 应用研究 • 上一篇    下一篇

一种中空封闭复合材料结构件的模具设计及制备

周占伟, 蒋贵刚, 刘海鑫, 白银海   

  1. 北京卫星制造厂有限公司,北京100194
  • 收稿日期:2020-06-28 出版日期:2021-03-28 发布日期:2021-04-30
  • 作者简介:周占伟(1987-),男,硕士,工程师,主要从事复合材料成型工艺方面的研究。

MOLD DESIGN AND PREPARATION OF A HOLLOW CLOSED COMPOSITE STRUCTURE

ZHOU Zhan-wei, JIANG Gui-gang, LIU Hai-xin, BAI Yin-hai   

  1. Beijing Satellite Manufacturing Co., Ltd., Beijing 100194, China
  • Received:2020-06-28 Online:2021-03-28 Published:2021-04-30

摘要: 本文介绍了一种细长、中空、变截面、封闭的复合材料结构件,分析了组合金属阳模和水溶性砂芯模的方案可行性,提出了泡沫填充复合式充气橡胶芯模的设计思路,并采用组合式阴模、内充气加压的方式成功实现该产品的研制。通过研究发现聚氨酯泡沫发泡成型后具有一定的强度和刚度,可制作碳纤维预浸料的铺层模具;同时其对乙酸乙酯具有较好的溶胀性,可利用该特性完成产品脱模。利用硫化橡胶制备的橡胶气囊,具有较强的耐压、耐温性,可被广泛应用于中空封闭式复合材料结构件的成型过程。

关键词: 模具, 泡沫填充, 橡胶芯模, 加压成型, 复合材料

Abstract: As the most important process equipment in the production of composite structural parts, the mold directly determines the forming quality and precision of composite structural parts. In this paper, a slender hollow, variable section and closed composite structure is introduced. The feasibility of combined metal mould and water-soluble sand core mold is analyzed; the design idea of foam filled compound rubber core mold is put forward. The development of the product is successfully realized by the way of combined female mold and pressurization through internal inflation. It is found that polyurethane foam has a certain degree of strength and rigidity after foaming molding, and can be used to make carbon fiber prepreg laying die. At the same time, it has good swelling property for ethyl acetate, and can be used to complete the product demoulding. The rubber air bag made of vulcanized rubber has strong pressure resistance and temperature resistance, and can be widely used in the molding process of hollow closed composite structural parts.

Key words: mould, foam filling, rubber core mold, compression molding, compound material

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