复合材料科学与工程 ›› 2021, Vol. 0 ›› Issue (10): 61-66.DOI: 10.19936/j.cnki.2096-8000.20211028.009

• 应用研究 • 上一篇    下一篇

热塑性复合材料点阵铺放工艺对层间剪切强度的影响研究

梁宜楠, 杨睿*, 王俊龙, 张博   

  1. 大连理工大学 机械工程学院,大连116024
  • 收稿日期:2021-03-12 出版日期:2021-10-28 发布日期:2021-11-03
  • 通讯作者: 杨睿(1974-),男,博士,教授,主要从事复合材料高性能零件制造等方面的研究,yangrui@dlut.edu.cn。
  • 作者简介:梁宜楠(1995-),女,硕士,主要从事热塑性复合材料方面的研究。
  • 基金资助:
    国家自然科学基金项目(51790172)

Effects of automated placement process of lattice structure with thermoplastic composites on the inter-laminar shear strength

LIANG Yi-nan, YANG Rui*, WANG Jun-long, ZHANG Bo   

  1. School of Mechanical Engineering, Dalian University of Technology, Dalian 116024, China
  • Received:2021-03-12 Online:2021-10-28 Published:2021-11-03

摘要: 为实现基于自动铺放原位成型工艺的热塑性复合材料点阵结构制备,本文将细观尺度热塑性复合材料层合板作为代表,以提高其力学性能为目标,基于试验对细观尺度自动铺放原位成型工艺开展研究,具体包括结合单因素法与响应曲面法设计试验方案,以层间剪切强度(ILSS)与微观形貌为表征方法,分析自动铺放原位成型工艺参数对层合板力学性能的影响规律并建立预测模型,结果表明,试验范围内铺放速度对ILSS的影响最大,铺放压力其次,铺放温度最小,且因素间存在交互作用,试件ILSS随铺放压力与温度的增加呈现先上升后下降的趋势,随铺放速度增加而下降,试验范围内最优工艺参数组合为铺放压力为14 N,铺放温度为408 ℃,铺放速度为60 mm·min-1

关键词: 细观尺度, 自动铺放原位成型, 热塑性复合材料, 工艺参数

Abstract: In order to realize the fabrication of thermoplastic composite lattice structure based on the automated fiber placement and in-situ consolidation process, by taking the meso-scale thermoplastic composite laminate as a representative structure, aiming to improve its mechanical properties, this paper studies the meso-scale automated fiber placement and in-situ consolidation process through the experiment. Using interlaminar shear strength (ILSS) and micro morphology as characterization methods, the effect of automated placement and in-situ consolidation process parameters on the laminar mechanical properties were analyzed by a single factor experiments and response surface experiments, also a prediction model between parameters and mechanical properties was established. The results show that the influence of various processing parameters on ILSS in the test range was as follows: placement speed, placement pressure, placement temperature. And the interaction effects between the parameters were significant. The ILSS of specimen showed a trend of first increasing and then decreasing with the increase of placement pressure and temperature, and a trend of decreasing with the increase of placement speed. The optimal combination of process parameters in the test range was obtained, that is, placement pressure 14 N, placement temperature 408 ℃ and placement speed 60 mm/min.

Key words: meso-scale, automated fiber placement and in-situ consolidation process, thermoplastic composites, process parameters

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