复合材料科学与工程 ›› 2021, Vol. 0 ›› Issue (10): 101-106.DOI: 10.19936/j.cnki.2096-8000.20211028.015

• 应用研究 • 上一篇    下一篇

风电叶片自动转运车设备设计开发

陈晓亮, 李国良, 颜晨, 崔俊伟   

  1. 中材科技(邯郸)风电叶片有限公司,邯郸056002
  • 收稿日期:2021-01-21 出版日期:2021-10-28 发布日期:2021-11-03
  • 作者简介:陈晓亮(1987-),男,硕士,中级工程师,主要研究方向为机电液一体化设备及设计开发,jianmo0101@163.com。

Design and development of wind turbine blade automatic transfer vehicle equipment

CHEN Xiao-liang*, LI Guo-liang, YAN Chen, CUI Jun-wei   

  1. Sinomatech HanDan Wind Power Blade Co., Ltd., Handan 056002, China
  • Received:2021-01-21 Online:2021-10-28 Published:2021-11-03

摘要: 随着风电叶片大型化的发展,叶片在风叶厂厂区内的转运难度越来越大。当前叶片转运仍采用传统的无动力小车,即叶根小车以叉车为牵引动力源进行驱动及转向,叶尖小车以人工手动掌舵为转向动力,以叶片摩擦拖动为牵引力。整个转运过程用工人数多、安全风险大、转运操作难度大、转运效率低。在此情况下,风电叶片自动转运车的开发成为各风电叶片生产企业的一致目标。本文主要讨论了一种新的风电叶片自动转运车设备,该设备主要包括叶根与叶尖转运小车车体、小车驱动系统、两车控制系统、两车联动纠偏系统、液压自动升降系统、安全避障系统等部分。自动转运车设备的应用可有效降低风电叶片的转运难度、降低叶片转运的安全风险、降低风电叶片制造成本、提升叶片制造行业的智能化水平。

关键词: 风电叶片, 自动转运, 两车联动, 自动升降, 纠偏, 安全避障, 复合材料

Abstract: With the large-scale development of wind turbine blades, it is more and more difficult for blades to be transported in wind turbine plants. At present, the traditional unpowered trolley is still used for blade transport, that is, the blade root trolley drives and steers with the forklift as the traction power source, while the blade tip trolley takes the manual steering as the steering power and the blade friction dragging as the traction force. The whole transit process employs a large number of workers, for which the safety risk is large, the transport operation is difficult, and the transport efficiency is low. In this case, the development of wind turbine blade automatic transfer vehicle has become the consistent goal of each wind turbine blade production enterprises. This paper mainly discusses a new kind of wind turbine blade automatic transfer vehicle equipment, the equipment mainly includes the root and tip of the blade transfer car body, car drive system, two-car control system, two-car linkage correction system, hydraulic automatic lifting system, safety obstacle avoidance system and other parts. The application of automatic transfer vehicle equipment can effectively reduce the difficulty of wind turbine blade transport, reduce the safety risk of blade transport, reduce the manufacturing cost of wind turbine blade, and improve the intelligent level of the blade manufacturing industry.

Key words: wind-power blades, automatic transfer, two cars linkage, automatic lifting, rectifying, safe obstacle avoidance, composites

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