复合材料科学与工程 ›› 2021, Vol. 0 ›› Issue (12): 99-105.DOI: 10.19936/j.cnki.2096-8000.20211228.016

• 应用研究 • 上一篇    下一篇

CF/PPS热塑复材试片感应焊接工艺初步研究

王洪恩1, 杨洋1, 钱盈1, 周剑锋2, 朱姝2   

  1. 1.上海飞机制造有限公司 复合材料中心,上海201324;
    2.东华大学 民用航空复合材料东华大学协同创新中心,上海201620
  • 收稿日期:2021-02-22 出版日期:2021-12-28 发布日期:2022-01-07
  • 作者简介:王洪恩(1984-),男,硕士,工程师,主要从事热塑性复合材料焊接、胶接工艺方面的研究。

Preliminary research on induction welding process of CF/PPS coupons

WANG Hong-en1, YANG Yang1, QIAN Ying1, ZHOU Jian-feng2, ZHU Shu2   

  1. 1. Composites Center of Shanghai Aircraft Manufacturing Company Ltd., Shanghai 201324, China;
    2. Center for Civil Aviation Composites, Donghua University, Shanghai 201620, China
  • Received:2021-02-22 Online:2021-12-28 Published:2022-01-07

摘要: 通过热电偶在位监控,研究了CF/PPS热塑复材试片感应焊接过程中的温度变化过程及温度分布情况。在此基础上探索了试片感应焊接工艺,重点研究了风冷、加压两种工艺方法对感应焊接效果的影响。观察了焊接试片形貌,分析了焊接工艺参数、方法对焊接试片形貌的影响。测试了感应焊接试片的单搭接强度,并与模压制造的单搭接试片性能进行了对比,提出了对工艺方法进一步改进的设想。

关键词: CF/PPS, 感应焊接, 温度历程与分布, 工艺方法, 单搭接强度, 表面形貌, 复合材料

Abstract: This paper studied the temperature history and distributions at key positions during induction welding of thermoplastic composites. Carbon fiber reinforced poly(phenylene sulfide) (CF/PPS) coupons were fabricated, with in-situ thermocouple monitoring. Effects of welding parameters on surface morphology were explored, along with fundamental influences from air cooling and sustaining press. We further evaluated single-lap-shear strength and compared with data from hot pressing. Finally, some approaches were suggested for processing improvements.

Key words: CF/PPS, indcution welding, temperature changing and distribution, process method, single lap strength(SLS), surface morphology, composites

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