复合材料科学与工程 ›› 2022, Vol. 0 ›› Issue (1): 46-53.DOI: 10.19936/j.cnki.2096-8000.20220128.007

• 应用研究 • 上一篇    下一篇

基于大隔距材料陆基充气天线反射面精度的影响因素

陶红兵1,2*, 郝恩全3, 邵慧奇1, 沈为1,2*, 陈南梁1,2*, 蒋金华1,2*   

  1. 1.东华大学 产业用纺织品教育部工程研究中心,上海201620;
    2.东华大学 纺织学院,上海201620;
    3.浙江明士达股份有限公司,海宁314400
  • 收稿日期:2021-03-31 出版日期:2022-01-28 发布日期:2022-02-10
  • 通讯作者: 蒋金华(1978-),男,教授,博士,主要研究方向为产业用纺织品、特种编织织造技术与复合材料,jiangjinhua@dhu.edu.cn。
  • 作者简介:陶红兵(1995-),男,硕士研究生,主要研究方向为充气可展反射面天线。
  • 基金资助:
    上海市科学技术委员会资助上海市自然科学基金(20ZR1400600);中央高校基本科研业务费专项资金项目(2232021G-06;2232020A4-09)

Factors influencing the accuracy of the reflector based on large spacer for the land-based inflatable deployable antenna

TAO Hong-bing1,2, HAO En-quan3, SHAO Hui-qi1, SHEN Wei1,2, CHEN Nan-liang1,2, JIANG Jin-hua1,2*   

  1. 1. Engineering Research Center of Textile Technical Education Ministry, Donghua University, Shanghai 201620, China;
    2. College of Textile, Donghua University, Shanghai 201620, China;
    3. Zhejiang MSD Group Share Co., Ltd., Haining 314400, China
  • Received:2021-03-31 Online:2022-01-28 Published:2022-02-10

摘要: 在陆基充气可展开天线的制作过程中,影响到反射面精度的主要因素包括间隔织物复合材料的隔距、气压、贴条数、粘贴材料以及气压作用时间等。为了探究这些因素对反射面的影响,用这种材料制作了不同种类长宽均为40 cm的方体试样,通过不同情况下的气压实验,观测试样在长度、宽度以及厚度方向上的形变量变化,结合对这种材料的力学性能测试,分析其在实际应用中的效果,结果表明:试样在不同方向上的形变存在差异,这与复合材料的组织结构密切相关;不同隔距的复合材料会对试样的形变产生不同程度的影响;对于相同隔距的试样,贴条越多,试样变形越容易,要保证反射面精度,可以控制合适的贴条数以及选取尺寸稳定性更好的贴条材料;对于同一试样,随着气压值增大,形变速率降低,总的形变量增加,可以通过控制合适的气压范围以及选取形变更小的组织结构来保证反射面精度;试样在5 psi气压下工作24 h,会发生蠕变,蠕变速率不断降低,气压也随之发生变化,因此,保证反射面的精度,天线的工作时间需要被重点考虑。

关键词: 反射面精度, 经编间隔织物, 粘贴材料, 复合材料

Abstract: In the manufacturing process of land-based inflatable deployable antenna, the main factors affecting the accuracy of reflector include: The spacing of spacer fabric reinforcement composite, air pressure, number of stickers, adhesive material and air pressure action time. In order to explore the influence of these factors on the reflecting surface, different kinds of cube samples with length and width of 40 cm were made by the spacer fabric reinforcement composite. Through experiments under different conditions of air pressure, the changes of deformation in the direction of length, width and thickness of the cube samples were observed. Combined with the mechanical property test of this material, the effect of this material in practical application was analyzed. The results show that the deformation of the samples in different directions is different, which is closely related to the structure of the composites. The composites with different spacing will have different effects on the deformation of the sample. For the samples with the same spacing, the more stickers, the easier the deformation of the sample. To ensure the accuracy of the reflecting surface, it can be control the appropriate number of stickers and select the sticker material with better dimensional stability. For the same sample, with the increase of air pressure, the deformation rate decreases and the total deformation increases. The accuracy of the reflector can be guaranteed by controlling the appropriate air pressure range and selecting the structure with small deformation. When the sample works under 5 psi air pressure for 24 hours, the sample will creep, the creep rate will decrease continuously, and the air pressure will change accordingly. Therefore, to ensure the accuracy of the reflecting surface, the working time of the antenna needs to be considered.

Key words: the accuracy of the reflecting surface, warp knitted spacer fabric, the adhesive material, composites

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