复合材料科学与工程 ›› 2022, Vol. 0 ›› Issue (3): 115-120.DOI: 10.19936/j.cnki.2096-8000.20220328.017

• 应用研究 • 上一篇    下一篇

轻量化复合电杆结构设计及应用研究

柯锐1,2, 朱晓东1,2, 梅端1,2, 何昌林1,2, 吴雄1,2, 吴峰1,2, 沈帆1,2   

  1. 1.南瑞集团有限公司,南京211106;
    2.国网电力科学研究院武汉南瑞有限责任公司,武汉430074
  • 收稿日期:2021-10-14 出版日期:2022-03-28 发布日期:2022-04-24
  • 作者简介:柯锐(1983- ),男,硕士研究生,高级工程师,主要从事复合材料在电力系统应用方面的研究,15583199@qq.com。

Structure design and application study of engineering of lightweight composite pole

KE Rui1,2, ZHU Xiao-dong1,2, MEI Duan1,2, HE Chang-lin1,2, WU Xiong1,2, WU Feng1,2, SHEN Fan1,2   

  1. 1. NARI Group Corporation Ltd , Nanjing 211106, China;
    2. Wuhan NARI Limited Liability Company of State Grid Electric Power Research Institute, Wuhan 430074, China
  • Received:2021-10-14 Online:2022-03-28 Published:2022-04-24

摘要: 为开发一种轻量化、结构性能稳定和耐久性的复合电杆,本文以沿海地区山地环境试点工程为背景,从输电电杆各种工况荷载计算入手,建立有限元分析模型,对复合电杆进行结构设计。以改性聚氨酯树脂为基体材料,以玻璃纤维为增强材料,通过小角度锥型缠绕工艺,制备一种上下两节的分段式结构12 m长复合电杆,开展了全尺寸电杆力学真型荷载性能评估及材料耐候等系列老化试验。结果表明,基于仿真计算制备的插接系数2.0的复合电杆在强度、挠度上满足实际工况应用需求,同时具有优良的耐候性。分段式结构电杆尺寸小,更轻质,将极大提高施工运输便利性,为配电网线路建设提供新思路。

关键词: 复合电杆, 轻量化, 结构设计, 力学性能, 老化性能, 复合材料

Abstract: In order to develop a kind of lightweight, stable structure performance and durability of composite electric pole, this paper, based on the pilot project of mountainous environment in coastal area, starts with the load calculation of transmission electric pole under various working conditions, establishes the finite element analysis model, and carries on the structural design of composite electric pole. A 12 m long composite electric pole with two sections was prepared by small Angle cone-winding process using modified polyurethane as matrix material and glass fiber as reinforcement material. Mechanical true load performance evaluation and series of material aging test of the full-size electric pole were carried out. The results show that the composite pole with the insertion coefficient of 2.0 based on simulation meets the practical application requirements in terms of strength and deflection, and has excellent weather resistance. The segmented structure of the pole is smaller in size and lighter, which will greatly improve the convenience of construction and transportation and provide a new idea for the construction of distribution network lines.

Key words: composite electric pole, lightweight, structural design, mechanical property, aging property, composites

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