低体分SiCp/Al复合材料钻削切屑形貌及孔壁损伤实验研究

doi:10.19936/j.cnki.2096-8000.20220728.018

复合材料科学与工程 ›› 2022, Vol. 0 ›› Issue (7): 111-114.DOI: 10.19936/j.cnki.2096-8000.20220728.018

低体分SiCp/Al复合材料钻削切屑形貌及孔壁损伤实验研究

邹财勇¹, 闫承磊¹, 李杰^1*, 刘畅²

1.北京玻钢院复合材料有限公司,北京102101;
2.天津工业大学机械工程学院,天津300387

收稿日期:2021-07-05 发布日期:2022-08-23
通讯作者: 李杰(1992-),男,硕士,助理工程师,主要从事复合材料模具及自动化设备设计方面的研究,1003738724@qq.com。
作者简介:邹财勇(1981-),男,硕士,高级工程师,主要从事复合材料加工方面的研究。

Experimental study on chip morphology and hole wall damage in low volume fraction SiCp/Al composites drilling

ZOU Cai-yong¹, YAN Cheng-lei¹, LI Jie^1*, LIU Chang²

1. Beijing Composite Materials Co., Ltd., Beijing 102101, China;
2. Tianjin Polytechnic University, Tianjin 300387, China

Received:2021-07-05 Published:2022-08-23

摘要/Abstract

摘要： SiCp/Al复合材料以其优异的物理性能而被广泛应用于电子及航空航天等领域。研究SiCp/Al复合材料的钻削机理对于获得较高加工质量具有重要意义。本文针对SiCp/Al复合材料在不同的主轴转速(1 000 rpm~2 000 rpm)和进给量(0.1 mm/rev~0.2 mm/rev)下进行了钻孔实验,并对切屑形貌、表面粗糙度和孔壁损伤进行了实验研究。结果表明,切屑在宏观下可以观察到扇形切屑、C状切屑和锥形螺旋切屑,还在切屑末端处观察到锯齿状损伤,而在微观下可以发现切屑的正面和背面出现了撕裂、空隙、断裂、裂纹和凹槽等损伤形式。孔壁处的表面粗糙度随进给量的增加而增加,随主轴转速的增加而降低。另外,还在孔壁处发现了基体裂纹、基体撕裂和空洞等孔壁损伤形式。

关键词: SiCp/Al复合材料, 切屑, 表面粗糙度, 孔壁损伤

Abstract: SiCp/Al composites are widely used in the fields of electronics and aerospace due to their excellent physical properties. It is very important to study the drilling mechanism of SiCp/Al composites for obtaining high machining quality. In this paper, the drilling experiments of SiCp/Al composites were carried out under different spindle speeds (1 000 rmp~2 000 rpm) and feed rates (0.1 mm/rev~0.2 mm/rev), and the chip morphology, surface roughness and hole wall damage were studied. The results show that fan-shaped chip, C-shaped chip and cone-shaped spiral chip can be observed in macro view. Serrated damage was also observed at the end of the chip. In the micro level, there are tearing, voids, fracture, cracks and grooves on the front and back of the chip. The surface roughness of hole wall increases with the increase of feed rates and decreases with the increase of spindle speed. In addition, matrix cracks, matrix tears and voids were found at the hole wall.

Key words: SiCp/Al composites, chip, surface roughness, hole wall damage

中图分类号:

TB332

邹财勇, 闫承磊, 李杰, 刘畅. 低体分SiCp/Al复合材料钻削切屑形貌及孔壁损伤实验研究[J]. 复合材料科学与工程, 2022, 0(7): 111-114.

ZOU Cai-yong, YAN Cheng-lei, LI Jie, LIU Chang. Experimental study on chip morphology and hole wall damage in low volume fraction SiCp/Al composites drilling[J]. COMPOSITES SCIENCE AND ENGINEERING, 2022, 0(7): 111-114.

参考文献

[1] 崔葵馨. 高体积分数铝碳化硅复合材料中试工艺研究[D]. 长沙: 中南大学, 2013.
[2] 刘晓, 袁峰, 尹春晖, 等. 高体积分数 SiC_p/Al复合材料航天结构件的铣磨加工[J]. 航天制造技术, 2015(2): 5-8,22.
[3] ZHU C M, GU P, WU Y Y, et al. Surface roughness prediction model of SiCp/Al composite in grinding[J]. International Journal of Mechanical Sciences, 2019, 155: 98-109.
[4] WANG J F, ZUO J F, SHANG Z, et al. Modeling of cutting force prediction in machining high-volume SiCp/Al composites[J]. Applied Mathematical Modelling, 2019, 70: 1-17.
[5] 肖伯律, 刘振宇, 张星星, 等. 面向未来应用的金属基复合材料[J]. 中国材料进展, 2016, 35(9): 666-673.
[6] ZHOU L, HUANG S T, WANG D, et al. Finite element and experimental studies of the cutting process of SiCp/Al composites with PCD tools[J]. The International Journal of Advanced Manufacturing Technology, 2011, 52(5-8): 619-626.
[7] ZHU Z J, SUI S C, SUN J, et al. Investigation on performance characteristics in drilling of Ti6Al4V alloy[J]. The International Journal of Advanced Manufacturing Technology, 2017, 93: 651-660.
[8] SALUR E, ASLAN A, KUNTOGLU M, et al. Experimental study and analysis of machinability characteristics of metal matrix composites during drilling[J]. Composites Part B, 2019, 166: 401-413.
[9] EKICI E, MOTORCU A R, UZUN G. An investigation of the effects of cutting parameters and graphite reinforcement on quality characteristics during the drilling of Al/10B4C composites[J]. Measurement, 2017, 95.
[10] SABAVANAKUMAR A, SIVASANKARAN S. Effect of graphite particles in drilling of hybrid aluminum matrix composite[J]. Procedia Engineering, 2014, 97.
[11] 白小云, 孙素杰, KABONGOB, D J O, 等. SiC_p/Al复合材料微孔钻削试验研究[J]. 工具技术, 2018, 52(10): 27-31.
[12] 侯自敬. Ti6Al4V钛合金高速车削性能分析及车削参数优化[D]. 河北工程大学, 2018.
[13] ROBERTA A. Optimal cutting parameters and tool geometry in drilling of CFPR/CFPR stack laminates for aeronautical applications[J]. Procedia CIRP, 2021, 99: 398-403.
[14] 阎志强, 胡亚辉, 张春秋, 等. 超声振动辅助三尖钻钻削皮质骨的研究[J]. 机械设计与制造, 2021(3): 132-135, 139.
[15] 崔昌. 硬质合金刀具钻削玻璃纤维复合材料的动态特性与钻孔质量研究[D]. 南宁: 广西大学, 2020.

低体分SiCp/Al复合材料钻削切屑形貌及孔壁损伤实验研究

Experimental study on chip morphology and hole wall damage in low volume fraction SiCp/Al composites drilling

PDF (PC)

可视化

摘要/Abstract

引用本文

使用本文

参考文献

相关文章 6

编辑推荐

Metrics

本文评价

[1]	王梓超, 刘畅, 王锴, 高磊. SiCp/Al复合材料低损伤制孔工艺的实验研究[J]. 复合材料科学与工程, 2022, 0(4): 68-72.
[2]	吴瑶, 孔海娟, 丁小马, 乔蒙蒙. 激光处理对CFRP与铝胶接性能的研究[J]. 玻璃钢/复合材料, 2018, 0(4): 56-61.
[3]	郭锋, 孙士勇, 杨睿, 李盼. 表面形貌对GFRP/铝合金粘接剪切强度的影响研究[J]. 玻璃钢/复合材料, 2018, 0(10): 51-55.
[4]	王冬峣,赫晓东,刘文博,王荣国. 二维编织复合材料在正交切削中的切削力和加工表面质量研究[J]. 玻璃钢/复合材料, 2017, 0(12): 77-82.
[5]	王春红, 贾瑞婷, 白肃跃, 徐磊. 洋麻/芳纶混纺织物增强复合材料的力学性能研究[J]. 复合材料科学与工程, 2015, 0(3): 15-19.
[6]	马立. 新型水溶性模具材料的性能及其应用研究[J]. 复合材料科学与工程, 2013, 0(3): 72-75.