复合材料科学与工程 ›› 2022, Vol. 0 ›› Issue (8): 75-81.DOI: 10.19936/j.cnki.2096-8000.20220828.011

• 应用研究 • 上一篇    下一篇

浸渍非牛顿流体的芳纶复合材料制备与研究

袁士清1, 许大田1, 胡彪1, 黄佳骏1, 唐利渊1, 李璐遥1, 田美琴2,3*, 何宇飞2,3*   

  1. 1.国网上海市电力公司市南供电公司,上海201105;
    2.东华大学 纤维材料改性国家重点实验室,上海201620;
    3.东华大学 材料科学与工程学院,上海201620
  • 收稿日期:2021-08-30 出版日期:2022-08-28 发布日期:2022-09-27
  • 通讯作者: 何宇飞(1996-),男,硕士研究生,研究方向为复合材料制造技术,2190300@mail.dhu.edu.cn。田美琴(1996-),女,硕士研究生,研究方向为复合材料制造技术,tianmeiqin29@163.com。
  • 作者简介:袁士清,男,工程师,研究方向为电气工程。
  • 基金资助:
    国网上海市电力公司科技项目(5209331900DZ)

Preparation and study of non-Newtonian fluid reinforced Aramid matrix composites

YUAN Shi-qing1, XU Da-tian1, HU Biao1, HUANG Jia-jun1, TANG Li-yuan1, LI Lu-yao1, TIAN Mei-qin2,3*, HE Yu-fei2,3*   

  1. 1. State Grid Shanghai Shinan Electric Power Supply Company, Shanghai 201105, China;
    2. State Key Laboratory for Modification of Chemical Fibers and Polymer Materials, Donghua University, Shanghai 201620, China;
    3. College of Materials Science and Engineering, Donghua University, Shanghai 201620, China
  • Received:2021-08-30 Online:2022-08-28 Published:2022-09-27

摘要: 针对现有抗冲击性能材料的不足,本文采用双辊开炼机剪切加压的方法将芳纶纤维布与非牛顿流体进行充分浸渍,通过固化反应使其与聚氨酯基体紧密结合,制得一种新型芳纶纤维布增强非牛顿流体基复合材料。通过纳米粒度仪与电位分析表征粒子在介质中的分散效果,并利用流变仪表征非牛顿流体黏度随剪切频率的变化。当分散相粒子添加量达到30wt%时,可以观察到明显的剪切增稠过程,且黏度可达初始黏度的3倍。研究发现剪切增稠液的初始黏度与增稠后能达到的最大黏度也与初始黏度呈正相关性;浸渍率测试与扫描电子显微镜(SEM)对复合材料结构表征结果表明,在压辊浸渍的工艺下可以实现纤维与剪切增稠液以1∶1的质量比进行有效结合。为评估芳纶纤维布增强非牛顿流体基复合材料的抗冲击性能,现场模拟电力电缆敷设工况,采用施工过程中常用的开掘设备对制备的聚丙烯-剪切增稠液浸渍芳纶夹层板进行原位冲击试验,结果表明该新型非牛顿流体基复合材料具有优异的抗冲击性能,能够满足复杂工况对材料抗冲击性能的要求。

关键词: 复合材料, 剪切增稠, 流变学, 芳纶, 聚氨酯

Abstract: In view of the deficiency of the existing materials with impact resistance, this paper adopts the method of shear pressure of double-roll mill to impregnate the aramid fiber cloth with non-Newtonian fluid, and binds it closely with polyurethane matrix through curing reaction to prepare a new type of aramid fiber cloth reinforced non-Newtonian fluid matrix composite. The dispersion effect of particles in the medium was characterized by nano-particle size analyzer and potential analysis, and the viscosity of non-Newtonian fluid with shear frequency was measured by rheometer. When the amount of dispersed particles reaches 30wt%, an obvious shear thickening process can be observed, and the viscosity can reach three times of the initial viscosity. It is found that the initial viscosity of shear thickening fluid is positively correlated with the maximum viscosity after thickening. The results of impregnation rate test and scanning electron microscope (SEM) showed that the fiber and shear thickening fluid could be effectively bonded at a mass ratio of 1∶1 under the process of impregnation roller. To assess aramid fiber cloth reinforced non-Newtonian fluid shock resistance of composite materials, the scene simulation working condition of power cable laying, use commonly used in the construction process of cutting equipment for the preparation of polypropylene-shear thickening fluid impact test in situ impregnated aramid sandwich plate, the results show that the new type of non Newtonian fluid matrix composites have excellent shock resistance, it can meet the requirements of impact resistance of materials under complex working conditions.

Key words: composite materials, shear thickening, rheology, aromatic polyamide fiber, polyurethane

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