复合材料科学与工程 ›› 2023, Vol. 0 ›› Issue (5): 80-85.DOI: 10.19936/j.cnki.2096-8000.20230528.012

• 应用研究 • 上一篇    下一篇

厚轻木芯材造成的风电叶片质量缺陷研究

刘靖宇, 袁炜, 宋厚利, 梅同瑞   

  1. 吉林重通成飞新材料股份公司,重庆 401336
  • 收稿日期:2022-04-14 出版日期:2023-05-28 发布日期:2023-08-22
  • 作者简介:刘靖宇(1984—),男,工程师,主要从事复合材料风电叶片质量管理方面的研究,52845410@qq.com。
  • 基金资助:
    国家重点研发计划资助(2020YFB1506700)

Study on quality defects of wind turbine blades caused by thick light wood core

LIU Jingyu, YUAN Wei, SONG Houli, MEI Tongrui   

  1. Jilin Chongtong Chengfei New Material Co., Ltd., Chongqing 401336, China
  • Received:2022-04-14 Online:2023-05-28 Published:2023-08-22

摘要: 轻木,别名巴沙木,是一种原产于南美洲及西印度洋群岛的木棉科热带速生乔木,具有密度小、体积结构稳定、不易变形的特点,通过多年应用验证,其性能被风电叶片行业充分认可。近年随着风电度电成本不断下探,风力发电整机价格持续走低,作为占整机成本25%~30%的关键部件,风电叶片通过配合整机大型化等方式为行业成本降低提供支撑;应结构设计需要,以往较少使用的30 mm以上厚度轻木成为大型风电叶片结构中的常见选择;在风电叶片实际生产制造过程中,由此类厚度轻木导致的气泡、吸胶爆聚等缺陷多发,严重影响风电叶片制造质量。为改善该问题,从缺陷发生机理、轻木材料特性及影响等方面进行分析,提出破坏结合水附着、降低剩余水分总含量的解决方案。

关键词: 复合材料, 风电叶片, 轻木, 芯材, 缺陷

Abstract: Light wood, also known as Balsa, is a tropical fast-growing tree of kapok family native to South America and the West Indian Ocean Islands. It has the characteristics of small density, stable volume and structure and not easy to deform. Through years of application verification, its performance has been fully recognized by the wind power blade industry. In recent years, with the continuous decline of the cost of wind turbine generator, the price of wind power continues to decline. As a key component accounting for 25%~30% of the cost of the whole machine, it provides support for reducing industry cost by cooperating with the development of large blades of high-power wind turbine. To meet the needs of structural design, light wood with a thickness of more than 30 mm, which was rarely used in the past, has become a common choice in the structure of large wind turbine blades. In the actual manufacturing process of wind power blades, there are many defects such as bubbles, delamination caused by this kind of light wood, which seriously affect the manufacturing quality of wind power blades. In order to improve this problem, the defect occurrence mechanism, light wood material characteristics and influence are analyzed, and the solution of destroying the adhesion of bound water and reducing the total content of residual water is locked.

Key words: composites, wind turbine blade, light wood, core material, defect

中图分类号: