复合材料科学与工程 ›› 2024, Vol. 0 ›› Issue (8): 39-44.DOI: 10.19936/j.cnki.2096-8000.20240828.006

• 应用研究 • 上一篇    下一篇

复合材料风力机叶片参数化设计及优化

金想想1, 马远卓1*, 赵振宙1, 许波峰1, 李洪双2   

  1. 1.河海大学 能源与电气学院,南京 211100;
    2.南京航空航天大学 航空学院,南京 210016
  • 收稿日期:2023-07-07 出版日期:2024-08-28 发布日期:2024-09-25
  • 通讯作者: 马远卓(1989—),男,博士,讲师,硕士生导师,研究方向为不确定性量化、结构可靠性与优化,20200007@hhu.edu.cn。
  • 作者简介:金想想(1999—),女,硕士,研究方向为复合材料风力机叶片结构优化。
  • 基金资助:
    国家自然科学基金项目(12102125,51876054);江苏省自然科学基金项目(BK20200512);中国博士后基金项目(2021M690868);中央高校基本业务费(B230201050)

Parametric design and optimization of composite wind turbine blade

JIN Xiangxiang1, MA Yuanzhuo1*, ZHAO Zhenzhou1, XU Bofeng1, LI Hongshuang2   

  1. 1. College of Energy and Electrical Engineering, Hohai University, Nanjing 211100, China;
    2. College of Aerospace Engineering, Nanjing University of Aeronautics and Astronautics, Nanjing 210016, China
  • Received:2023-07-07 Online:2024-08-28 Published:2024-09-25

摘要: 风力机叶片重量过大不仅会影响叶片的结构性能,还会增加运输、维修等成本。为解决叶片质量问题,本文选取经典的1.5 MW复合材料风力机叶片,叶片主梁、腹板、前缘和后缘分区铺设不同的复合材料。由于复合材料的铺设厚度从叶根向叶尖呈现递减趋势,且失效位置也多位于叶根处,故取距离叶根约1/3部分为研究对象来简化问题。为便于后期优化,采用ANSYS APDL参数化构建复合材料风力机叶片模型。考虑到陷入局部最优的情况,选择子集模拟优化方法进行随机优化。设计变量为腹板位置,约束函数为极限载荷下叶片满足位移及Tsai-Wu准则校核,目标为叶片重量最小。通过30组子集模拟优化统计结果可知:当腹板位置约在29.4%、53.3%弦长处时,相较于确定性设计,叶片减重约15.4%。最终结果表明,该优化方法在风力机叶片结构优化方面具有可行性,且优化结果对工程设计具有参考价值。

关键词: 风力机叶片, 复合材料, ANSYS, 结构优化, 子集模拟

Abstract: Excessive wind turbine blade weight not only affects the structural performance of the blades, but also increases transportation, maintenance and other costs. In order to solve the problem of blade quality, a classic 1.5 MW composite wind turbine blade is selected, and different composite materials are laid in the spar cap, shear web, leading edge and trailing edge of the blade. Due to the laying thickness of the composite material decreases from the bladed root to tip, the failure location is mostly located at the bladed root. Therefore, about 1/3 of the distance from the bladed root was taken as the research object to simplify the problem, and the composite wind turbine blade model was constructed by ANSYS APDL parametric design in order to facilitate optimization. Considering the situation of falling into local optimum, subset simulation optimization method is selected for random optimization. The design variable is the shear web position, and the constraint function is that the blade displacement and the Tsai-Wu criterion are within a reasonable range under the limit load, with the goal of the smallest blade weight. Through the simulation optimization results of 30 sets of subsets, it shows that when the shear web position is about 29.4% and 53.3% of the chord length, compared with the deterministic design, the weight of blade is reduced by about 15.4%. The final results show that the optimization method is feasible in the optimization of wind turbine blade structure, and the optimization results have reference value for engineering design.

Key words: wind turbine blade, composite materials, ANSYS, structural optimization, subset simulation

中图分类号: