复合材料科学与工程 ›› 2013, Vol. 0 ›› Issue (5): 37-44.

• 基础研究 • 上一篇    下一篇

基于响应曲面法的自动铺放工艺参数分析与优化

黄文宗, 孙容磊*, 张鹏, 连海涛   

  1. 华中科技大学数字制造装备与技术国家重点实验室,武汉 430074
  • 收稿日期:2012-11-29 出版日期:2013-08-28 发布日期:2022-03-15
  • 通讯作者: 孙容磊(1963-),教授,博士生导师,研究方向为机器人、计算机视觉、自动铺放技术,ronglei@meil.hust.edu.cn。
  • 作者简介:黄文宗(1987-),男,硕士研究生,研究方向为自动铺放工艺参数优化。本文作者还有李丽丽和刘艳伟。
  • 基金资助:
    “高档数控机床与基础制造装备”科技重大专项(2010ZX04016-013)

PROCESSING PARAMETERS ANALYSIS AND OPTIMIZATION FOR AUTOMATED TAPE LAYING USING RESPONSE SURFACE METHODOLOGY

HUANG Wen-zong, SUN Rong-lei*, ZHANG Peng, LIAN Hai-tao   

  1. State Key Lab of Digital Manufacturing Equipment and Technology,Huazhong University of Science and Technology,Wuhan 430074,China
  • Received:2012-11-29 Online:2013-08-28 Published:2022-03-15

摘要: 通过对自动铺带(Automated tape laying,ATL) 成型工艺的分析,提出了一种新的铺放质量评分标准。采用响应曲面法(Response surface methodology,RSM) 设计了铺放工艺参数优化实验,分析了热风温度、铺放压力和铺放速度各工艺参数及其交互作用对铺放质量的影响,建立了各工艺参数与铺放质量的二次多项式回归方程的预测模型。根据回归方程求得了最佳铺放质量下的工艺参数,以及可接受铺放质量下的最大铺放速度时的工艺条件,为自动铺带工艺参数的控制提供了参考。

关键词: 自动铺带, 响应曲面法, Box-Behnken 实验设计, 工艺参数, 铺放质量, 预浸料

Abstract: Based on the analysis of automated tape laying (ATL) process,this paper proposed a new grading criteria of lay-up quality. Optimization experiment of lay-up processing parameter was designed using response surface methodology (RSM). Influences of the processing parameters,such as hot-air temperature,lay-up pressure and lay-up velocity,and furthermore,their interaction effects on the lay-up quality were analyzed. A quadratic polynomial regression equation was set up to forecast the relationship between the processing parameters and lay-up quality. Processing parameters for both the best lay-up quality and the maximum lay-up velocity in the acceptable lay-up quality were obtained by the regression equation. The proposed grading criteria and optimization method can be referred for the control of the processing parameters of ATL.

Key words: automated tape laying (ATL), responses surface methodology (RSM), Box-Behnken design (BBD), processing parameter, lay-up quality, prepreg

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