玻璃钢/复合材料 ›› 2016, Vol. 0 ›› Issue (12): 43-48.

• 基础研究 • 上一篇    下一篇

干纤维铺放真空辅助成型复合材料的性能

段振锦1,2,潘利剑1,3*,刘卫平2,王召召1,2   

  1. 1.东华大学材料科学与工程学院,上海201620;
    2.东华大学民用航空复合材料协同创新中心,上海201620;
    3.东华大学上海市轻质结构复合材料重点实验室,上海201620
  • 收稿日期:2016-06-29 出版日期:2016-12-31 发布日期:2016-12-31
  • 通讯作者: 潘利剑(1980-),男,博士后,副教授,硕士生导师,研究方向为纺织复合材料,树脂基复合材料结构设计、分析、成型技术,材料加工新技术,xiaopanhrb@163.com。
  • 作者简介:段振锦(1990-),男,硕士研究生,主要从事纤维增强树脂基复合材料方面的研究。

STRUCTURE AND PROPERTIES OF VACUUM ASSISTED MOLDING COMPOSITE FOR DRY FIBER

DUAN Zhen-jin1,2, PAN Li-jian1,3*, LIU Wei-ping2, WANG Zhao-zhao1,2   

  1. 1.Donghua University, College of Material Science and Engineering, Shanghai 201620, China;
    2.Donghua University,Center for Civil Aviation Composites, Shanghai 201620, China;
    3.Donghua University, Shanghai Key Laboratory of Lightweight Structural Composite Materials,Shanghai 201620, China
  • Received:2016-06-29 Online:2016-12-31 Published:2016-12-31

摘要: 模拟干纤维铺放原理,将连续热塑性纤维作为定型材料铺放在碳纤维无皱褶织物中间,在热压条件下制备复合材料预成型体,并采用真空辅助工艺制备复合材料试样。测定了采用不同预成型压力、预成型温度以及热塑性纤维含量等预成型条件下制备的复合材料试样的纤维体积含量、力学性能以及微观结构等。结果表明,预成型压力越大,纤维体积含量越高,当预成型压力达到1 MPa以后,纤维体积含量趋于稳定,最高可达65%;在相同预成型压力下,随着定型材料用量的增加,纤维体积含量降低,力学性能随之降低;预成型温度对复合材料的性能影响主要取决于定型材料本身是否发生熔融,若发生熔融,定型材料会对复合材料性能产生不利影响。

关键词: 预成型, 真空辅助工艺, 热塑性定型材料, 纤维体积分数, 力学性能

Abstract: By simulating principle of dry fiber placement, laying the continuous thermal plastic fiber as a setting material in carbon fiber fabrics of non crimp, preparing fabric preform with hot-pressing conditions, and fabric preform was prepared by vacuum assisted resin infusion (VARI). The sample was prepared by using different preset pressure, predetermined temperature and the content of thermoplastic fiber. The volume content, mechanical properties and microstructure of the composites were determined. Results show that with the increase of preset pressure, the fiber volumes contents decrease at the same pressure of tackificatio. It satisfied with the compression constitutive model of fabric. Fiber volume contents tend to be constant when the pressure of tackifier is up to 1 MPa, the fiber volume content tended to be stable, up to a maximum of about 65%. Under the same predetermined pressure, as the shaping material dosage increased, fiber volume content was decreased, as well as the mechanical properties. The influence of the scheduled temperature on the performance of composite is mainly determined by whether the shaping material itself is melting or not. The occurrence of melting sizing materials will have an adverse effect on composite material properties.

Key words: tackification technology, VARI, thermoplastic setting material, fiber volume contents, mechanical properties

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