基于连续编织-缠绕-拉挤成型工艺的复合材料直管固化研究

玻璃钢/复合材料 ›› 2017, Vol. 0 ›› Issue (1): 68-76.

基于连续编织-缠绕-拉挤成型工艺的复合材料直管固化研究

许家忠¹, 袁亚男^1*, 张博文², 李强¹

1.哈尔滨理工大学自动化学院,哈尔滨150080;
2.哈尔滨康帕斯复合材料装备有限公司,哈尔滨150000

收稿日期:2016-08-03 出版日期:2017-01-28 发布日期:2017-01-28
通讯作者: 袁亚男(1991-),女,硕士研究生,主要研究方向为复合材料成型工艺数值模拟及缠绕机机械结构优化,yuanyanan480@126.com。
作者简介:许家忠(1977-),男,博士,教授,主要研究方向为复合材料成型工艺及缠绕装备制造。
基金资助:
黑龙江省自然科学基金(E201301)

THE CURING RESEARCH OF COMPOSITE PIPE BASED ON BRAIDING-WINDING-PULTRUSION PROCESS

XU Jia-zhong¹, YUAN Ya-nan^1*, ZHANG Bo-wen², LI Qiang¹

1.Department of Automation Harbin University of Science and Technology, Harbin 150080, China;
2.Harbin KPS Composite Equipment Co., Ltd., Harbin 150000, China

Received:2016-08-03 Online:2017-01-28 Published:2017-01-28

摘要/Abstract

摘要： 根据复合材料固化成型原理,建立采用连续编织-缠绕-拉挤成型工艺生产的复合材料直管的传热模型以及固化动力学模型,利用有限元软件ANSYS和APDL语言开发复合材料直管固化过程数值模拟程序,以三维复合材料直管为模型进行固化数值模拟仿真,从而分析不同参数对采用连续编织-缠绕-拉挤成型工艺复合材料直管固化成型过程中的温度与固化度的影响。通过对复合材料直管模型进行固化数值模拟仿真分析可以得到工艺参数(如初始温度、加温历程、拉挤速度等参数)对固化过程的影响规律。对应用连续编织-缠绕-拉挤成型工艺生产的复合材料直管进行在线温度测试,测试结果表明数值模拟与实际生产工艺贴合,对实际生产有指导意义。

关键词: 复合材料, 编织-缠绕-拉挤, 数值模拟, 固化研究

Abstract: This paper makes research on the curing of the composite pipe which is produced based on braiding-winding-pultrusion process. According the principle of composite curing, this paper sets heat transfer model and cure kinetic model, which is based on composite braiding-winding-pultrusion process. The ANSYS and APDL language are used to develop the curing process numerical simulation procedure. Through the simulation of three-dimensional resin thin-walled pipe and the experimental verification, the process parameters affecting the curing temperature and curing of the process of forming the new pipe were analyzed. The influence law of initial temperature of pipes, heating process and pultrusion speed on solidification process of the new process for pipes is attained by the simulation analysis for the fitting. The on-line temperature testing is operated on the new process pipes, and the result shows that the simulation is identical with the actual production process, which can guide the actual production.

Key words: composite, braiding-winding-pultrusion, numerical simulation, curing research

中图分类号:

TB332

许家忠, 袁亚男, 张博文, 李强. 基于连续编织-缠绕-拉挤成型工艺的复合材料直管固化研究[J]. 玻璃钢/复合材料, 2017, 0(1): 68-76.

XU Jia-zhong, YUAN Ya-nan, ZHANG Bo-wen, LI Qiang. THE CURING RESEARCH OF COMPOSITE PIPE BASED ON BRAIDING-WINDING-PULTRUSION PROCESS[J]. Fiber Reinforced Plastics/Composites, 2017, 0(1): 68-76.

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