碳玻混编单向复合材料的性能分析

玻璃钢/复合材料 ›› 2017, Vol. 0 ›› Issue (7): 10-15.

碳玻混编单向复合材料的性能分析

关晓方^{1, 2}, 贾智源^{1, 2}

1.中材科技风电叶片股份有限公司,北京102101;
2.特种纤维复合材料国家重点实验室,北京102101

收稿日期:2016-07-14 出版日期:2017-07-28 发布日期:2017-07-28
通讯作者: 贾智源(1980-),男,博士,高级工程师,主要从事风电叶片原材料评测技术与低成本复合材料成型技术研究,skyfire_rain@163.com。
作者简介:关晓方(1986-),女,硕士,工程师,主要从事风电叶片成型工艺研究。
基金资助:
国家科技支撑计划(2012BAA01B02)

PERFORMANCE ANALYSIS OF CARBON/GLASS HYBRID WOVEN UNIDIRECTIONAL COMPOSITE MATERIALS

GUAN Xiao-fang^1,2, JIA Zhi-yuan^1,2*

1.Sinomatech Wind Power Blade Co., Ltd., Beijing 102101, China;
2.State Key Laboratory of Advanced Fiber Composites, Beijing 102101, China

Received:2016-07-14 Online:2017-07-28 Published:2017-07-28

摘要/Abstract

摘要： 采用碳纤维质量含量分别为7.4%、10.7%、13.8%的三种碳玻层间混编单向织物制备了纤维增强环氧树脂复合材料,分析了该类材料的力学性能与工艺性能。结果表明:碳玻层间混编复合材料的0°拉伸模量和0°压缩模量均随碳纤维含量的提高而升高,掺入碳纤维后碳玻混杂复合材料的0°拉伸强度比纯玻纤复合材料的有所降低,但随碳纤维含量的增加而升高,碳玻层间混编复合材料的0°压缩强度则没有明显的变化规律;掺入碳纤维后,碳玻层间混编复合材料的90°拉伸强度和模量均有所下降;低碳纤维含量的碳玻层间混编单向织物具有良好的Z向渗透性能。该类新材料未来有望在风电叶片结构减重和成本优化上发挥重要作用。

关键词: 碳纤维, 碳纤维, 混杂, 风电叶片

Abstract: Carbon/glass hybrid woven unidirectional composite materials were studied for its use in wind blade in this article. Three kinds of carbon/glass hybrid woven unidirectional fabrics with carbon fiber mass content of 7.4%, 10.7%, 13.8% were fabricated into fiber reinforced composites. Mechanical properties and process properties of this kind of material were analyzed. The results indicate that, with the increase of carbon fiber content, 0° tensile strength, 0° tensile modulus and 0° compression modulus increased and 0° compression strength have no obvious variety regulation. After incorporation of carbon fiber, 90° tensile strength and modulus decreased. Low carbon fiber content of carbon/glass hybrid woven unidirectional fabric has good process performance considering its permeability in Z direction. In the future, this kind of new material is expected to play a role in weight loss and cost optimization for the wind blade.

Key words: carbon fiber, glass fiber, hybrid, wind blade

中图分类号:

TB332

关晓方, 贾智源. 碳玻混编单向复合材料的性能分析[J]. 玻璃钢/复合材料, 2017, 0(7): 10-15.

GUAN Xiao-fang, JIA Zhi-yuan. PERFORMANCE ANALYSIS OF CARBON/GLASS HYBRID WOVEN UNIDIRECTIONAL COMPOSITE MATERIALS[J]. Fiber Reinforced Plastics/Composites, 2017, 0(7): 10-15.

参考文献

[1] 张晓明. 大型风电叶片产业的现状、机遇和挑战[J]. 风能, 2012(11): 60-65.
[2] 田德, 马晓慧. 国内外大型风电机组关键技术发展趋势(一)[J]. 风能, 2016(1): 32-36.
[3] 戴春晖, 刘钧,曾竟成, 等. 复合材料风电叶片的发展现状及若干问题的对策[J]. 玻璃钢/复合材料, 2008(1): 53-56.
[4] 罗永康, 李炜, 胡红, 等. 碳纤维复合材料在风力发电机叶片中的应用[J]. 电网与清洁能源, 2008, 24(5): 53-57.
[5] 牟书香, 陈淳, 邱桂杰, 等. 碳纤维复合材料在风电叶片中的应用[J]. 新材料产业, 2012(2): 25-29.
[6] 周红丽, 王红, 罗振,等. 风力发电复合材料叶片的研究进展[J]. 材料导报, 2012, 26(2): 65-68.
[7] 贾智源, 宋秋香, 关晓方. 大型碳纤维结构件用真空导入环氧树脂的对比分析[J]. 玻璃钢/复合材料, 2015(5): 11-15.
[8] Mansour H. Mohamed, Kyle K. Wetzel. 3D woven carbon/glass hybrid spar cap for wind turbine rotor Blade[J]. Journal of Solar Energy Engineering, 2006,128(1): 562-573.
[9] 王海珍, 颜晨, 王兴波, 等. CF/GF混杂复合材料性能分析及其在风电叶片上的应用[J]. 玻璃钢/复合材料, 2014(11): 67-71.
[10] Jin Zhang, Khunlavit Chaisombat, et al. Hybrid composite laminates reinforced with glass/carbon woven fabrics for lightweight load bearing structures[J]. Materials & Design, 2012, 36:75-80.
[11] Kedar S. Pandya, Ch. Veerraju, N.K. Naik. Hybrid composites made of carbon and glass woven fabrics under quasi-static loading[J]. Materials & Design, 2011, 32: 4094-4099.
[12] Chensong Dong, Ian J. Davies. Optimal design for the flexural behaviour of glass and carbon fibre reinforced polymer hybrid composites[J]. Materials & Design, 2012, 37: 450-457.
[13] Chensong Dong, Mehdi Kalantari, Ian J. Davies. Robustness for unidirectional carbon/glass fibre reinforced hybrid epoxy composites under flexural loading[J]. Composite Structures, 2015, 128: 354-362.
[14] Chensong Dong, Heshan A. Ranaweera-Jayawardena, Ian J. Davies. Flexural properties of hybrid composites reinforced by S-2 glass and T700S carbon fibres[J]. Composites: Part B, 2012, 43: 573-581.
[15] Chensong Dong, Ian J. Davies. Flexural and tensile strengths of unidirectional hybrid epoxy composites reinforced by S-2 glass and T700S carbon fibres[J]. Materials & Design, 2014, 54: 955-966.
[16] Chensong Dong, Ian J. Davies. Flexural and tensile moduli of unidirectional hybrid epoxy composites reinforced by S-2 glass and T700S carbon fibres[J]. Materials & Design, 2014, 54: 893-899.
[17] 曾帅, 贾智源, 侯博, 等. 碳纤维-玻璃纤维层内混杂单向增强环氧树脂复合材料拉伸性能[J]. 复合材料学报, 2015(5): 1-3.
[18] K. Ken Han, C. William Lee, Brian P. Rice.Measurements of the permeability of fibre perform and application[J]. Composites Science and Technology, 2000, 60: 435-441.
[19] Cheng-Hsien Wu, T. James Wang, L. James Lee. Trans-plane permeability measurement and its applications in liquid composite molding[J]. Polymer composites, 1994,15(4): 289-298.
[20] 罗云峰, 孙永春, 段跃新, 等. 薄层化大丝束碳纤维复合材料性能研究[J]. 航空制造技术, 2010, 20: 75-78.
[21] 李翠敏, 阎建华, 刘丽芳, 等. 三维编织碳纤维复合材料剪切性能研究[J]. 纤维复合材料, 2014(2): 44-49.