玻璃钢/复合材料 ›› 2017, Vol. 0 ›› Issue (7): 82-87.

• 应用研究 • 上一篇    下一篇

复合材料工型肋的RTM工艺模拟与优化

陈吉平, 苏佳智, 韩小勇, 郑义珠   

  1. 上海飞机制造有限公司,上海200436
  • 收稿日期:2017-01-04 出版日期:2017-07-28 发布日期:2017-07-28
  • 作者简介:陈吉平,男,硕士,高级工程师,主要从事复合材料液体成型工艺方面的研究,chenjiping@comac.cc。

SIMULATION AND OPTIMIZATION OF RTM TECHNOLOGY FOR COMPOSITE "I" SECTION RIB PARTS

CHEN Ji-ping, SU Jia-zhi, HAN Xiao-yong, ZHENG Yi-zhu   

  1. Shanghai Aircraft Manufacturing Co., Ltd., Shanghai 200436, China
  • Received:2017-01-04 Online:2017-07-28 Published:2017-07-28

摘要: 采用PAM-RTM模拟软件,对变截面工型肋结构零件进行RTM工艺注射方案设计。过程中,分别进行了6种注射方案的结果模拟,从注射方式、注射参数及注射口选择等方面进行方案设计,对注射过程中的压力分布、树脂浸润效果及注射时间进行比较,根据比较结果进行综合评定,最终得出了最优注射方案,并将结果用以指导工装设计,成型了验证零件。结果表明:采用计算模拟技术,可替代人工试验,进行工艺及工装方案设计与制造;工型肋的摆放位置对树脂的浸润趋势和注射时间影响较小,但注射口和注射方式选择对工型肋零件的影响很大,线注射方式及端部注射的浸润效果和效率要好于点注射及梢部注射。

关键词: 模拟, 工型肋, 浸润, 注射时间, 注射方式, 注射口

Abstract: In this paper, we design the RTM manufacturing process of composite "I" section rib parts with PAM-RTM simulation. During the simulation process, we design 6 methods for manufacturing, considering infusion parameters, infusion ports and infusion types. Compare with simulation results including pressure distribution, resin permeation and infusion time of different methods, we get the optimum method. We manufacture the mold and the part after the simulation and comparison. The work and its results show that the position of "I" section rib affects the injection results including resin infiltration and efficiency less than injection port and mode selection. Line and root injection are better than point and tip injection. Simulation can help designing the molding of "I" section rib part and manufacturing instead of human-experiences to shorten the part manufacturing period and reduce the cost.

Key words: simulation, ", I", section rib, resin infiltration, infusion efficiency, injection mode, injection port

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