玻璃钢/复合材料 ›› 2018, Vol. 0 ›› Issue (12): 62-66.

• 应用研究 • 上一篇    下一篇

不同温度下CFRP单向板切削力和加工损伤研究

葛恩德1, 王东2, 李汝鹏1, 成德2, 陈晨2   

  1. 1.上海飞机制造有限公司航空制造技术研究所,上海 201324;
    2.大连理工大学精密与特种加工教育部重点实验室,大连116023
  • 收稿日期:2018-04-11 出版日期:2018-12-28 发布日期:2018-12-28
  • 作者简介:葛恩德(1982-),男,博士后,研究方向为航空材料加工与装配技术,geende@163.com。
  • 基金资助:
    国家重点基础研究973计划课题(2014CB046503)

RESEARCH ON CUTTING FORCE AND MACHINING DAMAGE OF CFRP UNIDIRECTIONAL PLATE AT DIFFERENT TEMPERATURES

GE En-de1, WANG Dong2, LI Ru-peng1, CHENG De2   

  1. 1.Institute of Aeronautical Manufacturing Technology, Shanghai Aircraft Manufacturing, Shanghai 201324, China;
    2.Key Laboratory for Precision and Non-traditional Machining Technology of the Ministry of Education,College of Mechanical Engineering, Dalian University of Technology, Dalian 116023, China
  • Received:2018-04-11 Online:2018-12-28 Published:2018-12-28

摘要: 碳纤维树脂基复合材料(CFRP)以其轻质、高强等优点,在航空航天高端装备上展现出巨大的优势。然而,CFRP属于难加工材料,力学性能和热性能在不同的纤维方向下呈现明显的各向异性,加工过程中极易产生损伤,同时温度变化也极大地影响了其加工性能,进而加剧损伤程度。因此,为实现CFRP的高质量加工,阐明温度对CFRP切削性能的影响至关重要,搭建了控温直角切削实验系统,以切削力和加工损伤为评判依据分析温度对不同纤维方向复合材料切削性能的影响,发现不仅CFRP树脂基体在温度变化后对材料力学性能产生影响,随着切削角增大,材料内部纤维增强相也会愈发显现其对材料的作用。为后续工艺参数的优化及新工艺的开发提供了新的数据及理论支持。

关键词: CFRP, 控温切削, 纤维切削角, 切削力, 面下损伤

Abstract: Carbon fiber reinforced plastic (CFRP) have shown great advantages in aerospace high-end equipment because of their advantages of light quality and high strength. However, CFRP is difficult to be processed. Its mechanical and thermal properties show obvious anisotropy in different fiber directions. It is easy to cause damage during processing. Meanwhile, temperature changes also greatly affect its process ability and aggravate the degree of damage. Therefore, in order to realize the high quality processing of CFRP, it is very important to clarify the effect of temperature on the cutting performance of CFRP. This paper set up the experimental system to control temperature to obtain the change of cutting force and machining damage on different cutting direction. It is found that not only the change of resin matrix caused by temperature will affect the mechanical properties. With the increase of cutting angle, the fiber reinforce phase in the material also becomes more important. This paper provides new data and theoretical support for the optimization of subsequent process parameters and the development of new technology.

Key words: carbon fiber reinforced plastic, temperature controlled cutting, fiber cutting angle, cutting force, sub surface damage

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