玻璃钢/复合材料 ›› 2018, Vol. 0 ›› Issue (2): 21-27.

• 基础研究 • 上一篇    下一篇

深海玻纤增强柔性管截面结构设计及强度分析

潘俊1, 张东胜1*, 李鹏1, 丛日峰2   

  1. 1.北京化工大学,北京100029;
    2.山东冠通管业有限公司,威海264207
  • 收稿日期:2017-08-28 出版日期:2018-02-28 发布日期:2018-02-28
  • 通讯作者: 张东胜(1968-),男,博士,副教授,主要从事固体力学方面的研究,1310562845@qq.com。
  • 作者简介:潘俊(1992-),男,硕士,主要从事复合材料结构力学方面的研究。
  • 基金资助:
    国家工信部项目(深海玻纤增强柔性管研制与示范应用)

CROSS SECTION STRUCTURE DESIGN AND STRENGTH ANALYSIS OF GLASS FIBER REINFORCED FLEXIBLE PIPE IN DEEP SEA

PAN Jun1, ZHANG Dong-sheng1*, LI Peng1, CONG Ri-feng2   

  1. 1.Beijing University of Chemical Technology, Beijing 100029, China;
    2.Shandong Guantong Pipe Industry Co., Ltd., Weihai 264207, China
  • Received:2017-08-28 Online:2018-02-28 Published:2018-02-28

摘要: 在深海石油开采中,使用传统的钢制管道作为海底管道和立管,存在耐腐蚀性差、重量大以及柔性小等不足。热塑性玻纤增强柔性管具有重量轻、强度高、柔性好以及耐腐蚀性强等优点,逐步成为海洋管道发展的趋势。针对南海500 m海深油井使用玻纤增强柔性管进行增强层截面结构设计,依据DNVGL-RP-F119规范和美国船级社相关规范,针对柔性管增强层缠绕角度及缠绕层数,依据经验建立±30°~±75°缠绕角度和20层~40层缠绕层数的组合模型。利用ABAQUS有限元软件进行30 MPa内压、60 t拉力和5 MPa外压三种载荷工况下的强度分析,得到满足上述载荷工况的最优缠绕角度为±60°;再进行90 MPa爆破压力及拉伸与外压组合工况下的强度校核,最后得到能够满足技术指标要求的增强层最优缠绕角度为±60°和最少缠绕层数为36层。

关键词: 深海, 玻纤增强柔性管, 截面结构设计, 有限元, 缠绕角度, 缠绕层数

Abstract: Traditional steel pipes applied to as submarine pipelines and risers in the deep oil exploitation have defects of poor corrosion resistance, large weight and weak flexibility. The thermoplastic glass fiber reinforced flexible pipes with features of high corrosion resistance, light weight and high strength and good flexibility are becoming the trend of marine pipelines development. Aiming at designing cross section structure of reinforcement layer of glass fiber reinforced flexible pipes, which are utilized to oil well in 500 m deep sea, according to DNVGL-RP-F119 specification and ABS relevant regulation, combination models of ±30°~±75°winding angle and 20~40 winding layers are set by experience, in response to the problem of winding angle and winding layers in reinforcement layer. ABAQUS finite element analysis software is employed to make strength analysis under three load cases in which the inner pressure is 30 MPa, tensile load is 60 t, external pressure is 5 MPa. Optimal winding angle ±60° is obtained which is satisfied with above three kinds of load cases. Moreover, after strength check of 90 MPa burst pressure and combined load case of tensile load and external pressure , it reveals that the reinforcement structure in which the optimal winding angle is ±60°and minimum winding layers are 36 can meet the requirement of technical indicators.

Key words: deep sea, glass fiber reinforced flexible pipe, cross structure design, finite element, winding angle, winding layer

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