玻璃钢/复合材料 ›› 2018, Vol. 0 ›› Issue (5): 84-89.

• 应用研究 • 上一篇    下一篇

超薄高模量织物研制及其在星载反射器上的应用

董晓阳, 詹光亮, 徐云研, 翟东坤   

  1. 上海复合材料科技有限公司,上海201112
  • 收稿日期:2017-11-27 出版日期:2018-05-20 发布日期:2018-05-20
  • 作者简介:董晓阳(1988-),男,硕士,工程师,主要从事先进复合材料结构设计及工艺研究方面的工作,dongxiaoyang1112@163.com
  • 基金资助:
    国家科技部863项目(2015AA03A201)

THE PROCESSING OF ULTRA-THIN HIGH MODULUS FABRICAND APPLIED ON SATELLITE REFLECTOR

DONG Xiao-yang, ZHAN Guang-liang, XU Yun-yan, ZHAI Dong-kun   

  1. Shanghai Composite Technology Co., Ltd., Shanghai 201112, China
  • Received:2017-11-27 Online:2018-05-20 Published:2018-05-20

摘要: 为了满足天线反射器轻量化以及高精度要求,通过多级展纱工艺制备超薄碳纤维织物并应用于反射器结构。通过对机械展纱原理进行分析,采用多级展纱辊设备展纱,展纱后纱片宽度为4 mm,织物的面密度为106 g/m2。对展纱后丝束与原丝束进行复丝拉伸试验,实验结果表明,展纱后丝束拉伸强度和模量分别下降了1.26%和1.29%。通过工艺试验制备单层厚度的蒙皮试样,试样表观形貌明显提高。同时结合天线反射器结构,采用有限元仿真手段针对超薄高模量碳纤维织物进行复合材料设计,计算得到天线反射器基频为138.53 Hz,蒙皮减重达到16.1%;将超薄高模量碳纤维织物蒙皮与蜂窝夹芯胶接制造反射器,并通过正弦振动试验验证了超薄高模量碳纤维织物可以应用于星载天线反射器结构。

关键词: 超薄高模量织物, 反射器, 有限元, 正弦振动

Abstract: In order to satisfy the need of high precision and lighting of the antennal reflector, the theory of the machinery fiber spreading method was analyzed. The ultra-thin high modulus fabric was waved by multi-spreading tow, for which the width of spreading fiber was 4 mm, and the fabric area density was 106 g/m2. Then, the carbon fibers tensile tests were conducted. The results show that the tensile strength of spreading fiber was decreased by 1.26% and the modulus was decreased by 1.29%. The single layer fabric sample was manufactured, and the morphology of the ultra-thin fabric was superior to the traditional fabric. In this paper, the ultra-thin high modulus fabric composite was simulated through finite element combining with the structure of antennal reflector. The simulation results show that the base frequency of the reflector was 138.53 Hz, and the weight of skin was less 16.1% compared to the traditional fabric. In addition, the reflector structure which is consistent with the ultra-thin high modulus skin and the honeycomb was tested under the sinusoidal vibration condition. The test results show that the reflector could satisfy the designing requirement.

Key words: ultra-thin high modulus fabric, reflector, finite element, sine vibration

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