玻璃钢/复合材料 ›› 2019, Vol. 0 ›› Issue (4): 84-89.

• 应用研究 • 上一篇    下一篇

玻璃钢内胆打磨系统的设计与分析

田会方, 丁皓*, 张智勇   

  1. 武汉理工大学机电工程学院, 武汉 430070
  • 收稿日期:2018-07-31 出版日期:2019-04-28 发布日期:2019-04-28
  • 通讯作者: 丁皓(1992-),男,硕士研究生,研究方向为复合材料装备与控制。
  • 作者简介:田会方(1963-),男,硕士,教授,研究方向为复合材料装备与控制。

DESIGN AND ANALYSIS OF GRINDING SYSTEM FOR GLASS FIBER REINFORCED PLASTIC LINING

TIAN Hui-fang, DING Hao*, ZHANG Zhi-yong   

  1. College of Mechanical and Electrical Engineering, Wuhan University of Technology, Wuhan 430070, China
  • Received:2018-07-31 Online:2019-04-28 Published:2019-04-28

摘要: 针对目前应用广泛的玻璃钢罐体设计了打磨系统,对此系统进行相应的结构介绍。为了避免打磨系统在工作过程中出现部件变形过大的情况,使用有限元软件Workbench对打磨车架进行静力学分析,同时针对在打磨过程中可能出现的共振、疲劳和其他受迫振动引起的危害,对打磨系统主要部件进行模态分析,验证设计的可实施性。在打磨过程中,由于打磨速度、工作压力等参数对打磨的磨削量有明显影响,所以基于Preston方程进行表面材料去除量分析,为打磨工艺的参数设置提供理论支持。

关键词: 玻璃钢内胆, 打磨系统, 有限元, Preston方程

Abstract: GFRP tanks are being widely used due to their own advantages. Among them, the surface of the lining of the FRP tank is polished, and many enterprises in China still stay in the stage of artificial grinding. In order to avoid the drawbacks of manual grinding, this paper designs a set of GFRP lining grinding system and introduces it from the mechanical structure and control structure. In order to ensure the rationality of the design and avoid excessive deformation of the grinding system during the working process, the finite element software workbench is used to carry out the static analysis of the grinding frame, the resonance, fatigue and other phenomena that may occur during the grinding process, the hazard caused by forced vibration, modal analysis of the main components of the grinding system to verify the design implementability. Since the grinding speed, working pressure and other parameters have a significant influence on the grinding amount during the grinding process, the surface material removal amount analysis based on the Preston equation provides theoretical support for the parameter setting of the grinding process to achieve high efficiency and reliability for the system.

Key words: glass fiber reinforced plastic lining, grindingsystem, dynamic analysis, preston equation

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