湿法缠绕在线自动配胶系统研究

玻璃钢/复合材料 ›› 2019, Vol. 0 ›› Issue (5): 25-30.

湿法缠绕在线自动配胶系统研究

占冬至, 韩晓艳, 还大军, 肖军^*

南京航空航天大学材料科学与技术学院,南京210016

收稿日期:2018-12-07 出版日期:2019-05-28 发布日期:2019-05-28
通讯作者: 肖军(1959-),男,硕士,教授,主要从事先进复合材料成型技术方面的研究,j.xiao@nuaa.edu.cn
作者简介:占冬至(1994-),男,硕士,主要从事复合材料成型工艺及设备方面的研究
基金资助:
国家重点基础研究发展计划(2014CB046501);江苏高校优势学科建设工程

RESEARCH ON A RESIN MIXING AND IMPREGNATINGSYSTEM FOR FILAMENT WINDING ON LINE

ZHAN Dong-zhi, HAN Xiao-yan, HUAN Da-jun, XIAO Jun^*

College of Material Science and Technology, Nanjing University of Aeronauticsand Astronautics, Nanjing 210016, China

Received:2018-12-07 Online:2019-05-28 Published:2019-05-28

摘要/Abstract

摘要： 针对现有湿法缠绕中间歇配胶-浸渍的适用期限制、固化剂含量与含胶量波动等问题,提出了缠绕自动化配胶的一种解决方案:以PLC控制两台蠕动泵输送树脂和固化剂至动态混合器的流速的方式来实现精确配比,以编码器采集的纤维出纱速度输入PLC控制总出胶量的方式来保证缠绕件含胶量;搭建在线自动化配胶试验系统。初步验证结果显示:系统可以实现在线自动连续配胶且没有适用期限制,不同缠绕速度下树脂与固化剂的理论值与实验值误差在±2%以内。

关键词: 湿法缠绕, 自动配胶, 连续生产

Abstract: Due to the limitation of the shelf-life, the curing agent content and the fluctuation of the resin content in the present wet-wound winding, we propose a winding resin automatic mixing and impregnating solution. The PLC controls the flow speed of the two peristaltic pumps to transport the resin and curing agent to the dynamic mixer to achieve an accurate ratio, the fiber output speed sampled by the encoder is input to the PLC to control the total amount of resin to ensure the resin content in tows, and a resin automatic mixing and impregnating system on line is built. The preliminary testing results demonstrate that the system can achieve online continuous automatic impregnation of resin with no applicable period limitation. The error between theoretical and experimental values of resin and curing agent at different winding speeds is within ±2%.

Key words: wet winding, resin automatic mixture and impregnation, continuous production

中图分类号:

TB332

占冬至, 韩晓艳, 还大军, 肖军. 湿法缠绕在线自动配胶系统研究[J]. 玻璃钢/复合材料, 2019, 0(5): 25-30.

ZHAN Dong-zhi, HAN Xiao-yan, HUAN Da-jun, XIAO Jun. RESEARCH ON A RESIN MIXING AND IMPREGNATINGSYSTEM FOR FILAMENT WINDING ON LINE[J]. Fiber Reinforced Plastics/Composites, 2019, 0(5): 25-30.

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