玻璃钢/复合材料 ›› 2020, Vol. 0 ›› Issue (1): 87-91.

• 应用研究 • 上一篇    下一篇

复合材料机身Z型隔框变形控制研究

韩小勇, 苏佳智, 王霖, 高龙飞   

  1. 上海飞机制造有限公司,上海 200436
  • 收稿日期:2019-04-09 出版日期:2020-01-28 发布日期:2020-01-28
  • 作者简介:韩小勇(1985-),硕士,高级工程师,研究方向为复合材料制造工艺,hanxiaoyong@comac.cc。

STUDY ON CONTROLLING THE DEFORMATION OF COMPOSITE FUSELAGE Z-SHAPED FRAME

HAN Xiao-yong, SU Jia-zhi, WANG Lin, GAO Long-fei   

  1. Shanghai Aircraft Manufacturing Co., Ltd., Shanghai 200436, China
  • Received:2019-04-09 Online:2020-01-28 Published:2020-01-28

摘要: 采用单向带预浸料在Z型隔框成型工装上完成零件的铺贴及固化,在零件切边以后采用三坐标测量机完成零件的型面测量,将测量数据与零件理论型面进行了分析对比。分析了零件缘条与腹板之间的回弹、零件在半径方向以及在腹板方向上的变形情况,并根据工程对零件型面的要求,对隔框成型工装进行了型面补偿,得到了工装设计的零件工艺数模。采用完成型面补偿以后的工装制造了全尺寸隔框零件,采用三坐标测量机对零件型面进行了测量,验证了工装型面补偿的有效性,零件型面轮廓度控制在±0.375 mm以内,隔框在与角片及蒙皮进行装配的过程中,很好地满足了装配公差的要求。

关键词: 复合材料, Z型隔框, 变形控制

Abstract: Z-shaped frame was laid-up and cured on the lay-up & curing tooling using unidirectional prepreg. The profile of part was measured by coordination measurement mechine (CMM), this paper analyzed the deformation of Z-shaped frame according to comparision measuring data of the part with theoretical profile of the part. The deformation contains springback between inner & outer flange and web of the part, deformation in the radius direction and deformation in the web direction of the part. Using the surface of frame which was compensated according to the part′s acceptance document to modify the design of curing tooling, a full-scale part was manufactured on curing tooling which has been compensated. The part was measured by CMM again, the result showed the validation of compensation to curing tooling surface, surface profile tolerance of the part conformed to the part′s acceptance document (±0.375 mm). Z-shaped frame matched shear tie and skin perfect when it was assembled.

Key words: composite, Z-shaped frame, deformation controlling

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