复合材料科学与工程 ›› 2020, Vol. 0 ›› Issue (10): 47-54.

• 应用研究 • 上一篇    下一篇

高性能热塑性树脂乳液上浆剂的制备与性能研究

陈博1, 王锦艳1,2, 李楠1,2, 刘程1,2   

  1. 1.大连理工大学 高分子材料系,大连116024;
    2.辽宁省高性能树脂工程技术研究中心,大连116024
  • 收稿日期:2020-05-07 出版日期:2020-10-28 发布日期:2020-10-28
  • 通讯作者: 蹇锡高(1946-),男,硕士,中国工程院院士,教授,博士生导师,研究方向为高性能工程塑料及其复合材料加工应用技术,jian4616@dlut.edu.cn。
  • 作者简介:陈博(1989-),男,硕士,研究方向为热塑性复合材料。本文作者还有蹇锡高1,2*
  • 基金资助:
    国家自然科学基金(91860204;U1663226);国家重点研发计划(2017YFB0307600)

STUDY ON PREPARATION AND PROPERTIES OF HIGH PERFORMANCE THERMOPLASTIC RESIN EMULSION SIZING AGENT

CHEN Bo1, WANG Jin-yan1,2, LI Nan1,2, LIU Cheng1,2   

  1. 1. Department of Polymer Materials, Dalian University of Technology, Dalian 116024, China;
    2. Liaoning Province High Performance Resin Engineering Technology Research Center, Dalian 116024, China
  • Received:2020-05-07 Online:2020-10-28 Published:2020-10-28

摘要: 本文采用转相乳化的方法,以杂萘联苯共聚芳醚砜(PPBES)为主浆料,制备了一种热塑性乳液上浆剂。讨论了乳化剂种类、乳化剂含量、乳化温度、剪切速率、PPBES分子量对乳液性能的影响,并确定了上浆剂的最佳浓度。结果表明:当十八烷基三甲基氯化铵(STAC)作为乳化剂,乳化剂质量分数为树脂含量的18.75%,乳化温度为25 ℃,搅拌速率为11000 r/min,PPBES数均分子量为5000时,乳液平均粒径为110.5 nm,离心沉淀质量分数为2.01%,Zeta电位为55.1 mV;碳纤维表面能达到49.02 mJ/m2,上浆剂最佳浓度为1.0%,复合材料弯曲强度和层间剪切强度达到1824 MPa和80.2 MPa,分别提高了13.0%和9.4%。

关键词: 碳纤维, 热塑性树脂, 乳液上浆剂, 复合材料

Abstract: In this paper, a thermoplastic emulsion sizing agent was prepared by using phase inversion emulsification method, with thermoplastic resin PPBES as the main resin. The effects of emulsifiers, emulsifier content, emulsification temperature, shear rate, and molecular weight of the resin on the properties of the emulsion were discussed, and the optimal concentration of sizing agent was determined. The results showed that when using STAC as the emulsifier, mass ratio of emulsifier was 18.75%, emulsification temperature was 25 ℃, the shear rate was 11000 r/min, the resin number-average molecular weight was 5000, the average particle size of the emulsion was 110.5 nm, the centrifugal precipitation mass fraction was 2.01%, and Zeta potential was 55.1 mV. The surface energy of the carbon fiber reached 49.02 mJ/m2, the optimal concentration of the sizing agent was 1.0%, the flexural strength and the interlaminar shear strength reached 1824 MPa and 80.2 MPa, respectively, which increased by 13.0% and 9.4%.

Key words: carbon fiber, thermoplastic resin, emulsion sizing agent, composite material

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