基于三维激光扫描技术测量叶片腹板合模间隙尺寸

复合材料科学与工程 ›› 2020, Vol. 0 ›› Issue (11): 66-70.

基于三维激光扫描技术测量叶片腹板合模间隙尺寸

刘晓彬¹, 朱坤², 毛义梅¹, 高雁辉¹

1.北玻院(滕州)复合材料有限公司,滕州277599;
2.北京玻钢院复合材料有限公司,北京102101

收稿日期:2020-07-14 出版日期:2020-11-28 发布日期:2020-11-28
作者简介:刘晓彬(1987-),男,工程硕士,工程师,主要从事复合材料方面的研究,benben2008ok@163.com

THE CLEARANCE SIZE OF BLADE WEBS WAS MEASURED BASED ON 3D LASER SCANNING TECHNOLOGY

LIU Xiao-bin¹, ZHU Kun², MAO Yi-mei¹, GAO Yan-hui¹

1. Beijing FRP Institute Tengzhou Composite Materials Co., Ltd., Tengzhou 277599, China;
2. Beijing Composite Materials Co., Ltd., Beijing 102101, China

Received:2020-07-14 Online:2020-11-28 Published:2020-11-28

摘要/Abstract

摘要： 叶片腹板粘接胶层厚度预测通常是在叶片试合模过程中压橡皮泥,测量的橡皮泥厚度为腹板粘接胶层厚度。本文提出利用三维激光扫描技术扫描叶片蒙皮和腹板外形,通过模拟合模方式形成合模模型并测量合模腹板间隙的测量方法。本文将通过三维激光扫描对腹板合模间隙进行测量得到的数据与试合模所压橡皮泥的数据进行对比,发现两者测试数据相近,可将三维激光扫描测量作为叶片腹板合模间隙的测量方法,实现免试合模过程,同时分析了影响测量精度的主要因素。

关键词: 风电叶片, 三维激光扫描, 腹板间隙, 合模粘接, 复合材料

Abstract: The thickness prediction of the adhesive layer on the blade web is usually made by pressing the plasticine during the blade trial closing process. The thickness of the plasticine measured is the thickness of the adhesive layer on the web. In this paper, a measurement method is proposed to scan the shape of blade skin and web by means of three-dimensional laser scanning technology, and to obtain the mold closing die by simulating the mold closing mode, and to measure the die closing clearance of the blade web. In this paper, the three-dimensional laser scanning is used to measure the closing clearance of the blade web, and the measured data are compared with the data of the plasticine pressed by the trial closing die. The 3D laser scanning measurement can be used as a method to measure the clamping gap of the blade web to achieve the trial-free clamping measurement. This paper analyzes the main factors affecting the measurement accuracy.

Key words: wind-power blades, 3D laser scanning, mold closing gap, simulation analysis, composites

中图分类号:

TB332

刘晓彬, 朱坤, 毛义梅, 高雁辉. 基于三维激光扫描技术测量叶片腹板合模间隙尺寸[J]. 复合材料科学与工程, 2020, 0(11): 66-70.

LIU Xiao-bin, ZHU Kun, MAO Yi-mei, GAO Yan-hui. THE CLEARANCE SIZE OF BLADE WEBS WAS MEASURED BASED ON 3D LASER SCANNING TECHNOLOGY[J]. Composites Science and Engineering, 2020, 0(11): 66-70.

参考文献

[1]顾明泉, 陈煌, 刘芳, 等. 风电叶片二次合模用腹板粘接结构胶研究. 粘接, 2019, 40(5): 17-24.
[2]安静, 徐宇, 张淑丽, 等. 超声波技术用于风电叶片粘结区域检测的探究. 玻璃钢/复合材料, 2015(3): 50-53.
[3]赵立岩, 刘妍, 许有木, 等. 浅议PFMEA在海上风电叶片粘接工艺中的应用. 玻璃钢/复合材料, 2019(4): 58-61.
[4]郑金锋, 冯兰芳, 吴阳, 等. 基于三维激光扫描技术的建筑施工检测技术. 机械研究与应用, 2017, 30(1): 130-132.
[5]王勋. 基于三维激光扫描的桥面变形检测技术应用研究. 重庆: 重庆交通大学, 2015.
[6]于红亮. 地面三维激光扫描技术在工程测量中的应用. 中外企业家, 2019(20): 134-134.
[7]皮志荣. 地面三维激光扫描技术在工程测量中的实践. 江西建材, 2017, 56(24): 219-219.
[8]AWWAD T M, ZHU Q, DU Z Q, et al. An improved segmentation approach for planar surfaces from unstructured 3D point clouds.The Photogrammetric Record, 2010, 25(129): 5-23.
[9]HAN Y B, MA L H, QIAO Q Y, et al. Functions of retired GEO communication satellites in improving the PDOP value of CAPS. Science in China (Series G: Physics, Mechanics & Astronomy), 2009, 52(3): 423-433.
[10]孙文洁, 杨文凯, 王子超, 等. 三维数值建模在地质工程综合设计中的应用. 煤炭工程, 2019, 51(11): 120-122.
[11]王渊. 三维激光扫描仪精度自检与变形监测中点云配准方法研究. 天津: 天津大学, 2017.
[12]马万里, 莫燕, 韦淇山. 三维扫描技术在汽车发动机装配线的应用. 装备制造技术, 2018(2): 149-152.
[13]阳波, 刘红昌, 党敏升, 等. 逆向工程技术在航空模具制造中的应用. 模具技术, 2018(2): 41-44.
[14]李永超, 吴桥. 地面三维激光扫描测量技术及其应用与发展趋势分析. 冶金与材料, 2019, 39(1): 96-97.
[15]王方建, 习晓环, 王成, 等. 地面激光扫描数据在建筑物重建中的研究进展. 遥感信息, 2014, 29(6): 118-124.
[16]陈万康, 曹忠元, 张驰, 等. 风电叶片模具型面测量方法的研究. 复合材料科学与工程, 2020(6): 74-78.