复合材料科学与工程 ›› 2020, Vol. 0 ›› Issue (8): 97-101.

• 应用研究 • 上一篇    下一篇

埋地FF双层油罐结构设计与验证

黄其忠1, 黄勇2, 张雪梅3, 彭玉刚3   

  1. 1.特种纤维复合材料国家重点实验室,北京102101;
    2.国家玻璃钢制品质量监督检验中心,北京102101;
    3.北京玻钢院复合材料有限公司,北京102101
  • 收稿日期:2019-11-01 出版日期:2020-08-28 发布日期:2020-08-28
  • 作者简介:黄其忠(1983-),男,博士,高级工程师,主要从事复合材料结构设计与优化方面的研究,qizhongh@126.com。

STRUCTURE DESIGN AND VERIFICATION FOR AN UNDERGROUND FF DOUBLE-WALL OIL TANK

HUANG Qi-zhong1, HUANG Yong2, ZHANG Xue-mei3, PENG Yu-gang3   

  1. 1. State key Laboratory for Special Fiber Composite, Beijing 102101, China;
    2. China National FRP Product Quality Supervision & Test Center, Beijing 102101, China;
    3. Beijing Composite Materials Co., Ltd., Beijing 102101, China
  • Received:2019-11-01 Online:2020-08-28 Published:2020-08-28

摘要: 采用纤维增强塑料(FRP)制备的双层油罐具有轻质高强、耐腐蚀抗疲劳、成型方便等优点而受到用户青睐。根据埋地FF双层油罐的服役工况,设计采用缠绕工艺制备30 m3罐体,其结构由4 mm内结构层、3.5 mm中间贯通层、5 mm外结构层及13道环向增强筋构成。外压、稳定性、车载等工况的有限元分析结果表明所设计的FF双层油罐可满足服役要求,所制备产品亦顺利通过了65 t车载实验。本文的结构设计方法可推广至其他容积FF双层油罐的结构设计。

关键词: 双层油罐, 纤维增强塑料, 结构设计, 有限元分析, 复合材料

Abstract: A double-wall oil tank manufactured by fiber reinforced plastic have been widely applied due to the advantages of light weight and high strength, anti-corrosion and fatigue resistance, convenient fabrication and so on. Based on the service condition of a buried 30 m3 FF double-wall oil tank, the structure of tank manufactured by winding process is designed which is composed by a 4 mm inner wall, a 3.5 mm intermediate wall, a 5 mm outer wall and 13 reinforcement ribs. The response of the oil tank under load cases including external pressure, stability and vehicle running has been analyzed by finite element method, and the results show that the FF double-wall oil tank can fulfill the requirements. A 65 t vehicle running test verifies that the double-wall oil tank is successful. The design method proposed in the paper can be extended to the design for another volume double wall oil tank.

Key words: double-wall oil tank, fiber reinforced plastic, structure design, finite element analysis, composites

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