复合材料科学与工程 ›› 2020, Vol. 0 ›› Issue (9): 61-67.

• 应用研究 • 上一篇    下一篇

玻璃纤维布单边缝合装置与实验研究

田会方, 苏晓伟*, 吴迎峰, 张阳   

  1. 武汉理工大学机电工程学院,武汉430070
  • 收稿日期:2019-12-24 出版日期:2020-09-25 发布日期:2020-09-28
  • 通讯作者: 苏晓伟(1994-),男,硕士研究生,主要从事复合材料装备与控制方面的研究,266838@whut.edu.cn。
  • 作者简介:田会方(1963-),男,硕士,教授,主要从事计算机控制应用技术、机器人技术、复合材料成型技术等方面的研究。

ONE-SIDED STITCHING DEVICE AND EXPERIMENTAL RESEARCH FOR GLASS FABRIC

TIAN Hui-fang, SU Xiao-wei*, WU Ying-feng, ZHANG Yang   

  1. College of Mechanical and Electrical Engineering, Wuhan University of Technology, Wuhan 430070, China
  • Received:2019-12-24 Online:2020-09-25 Published:2020-09-28

摘要: 缝合技术因能有效改善玻璃纤维等增强体树脂基复合材料的分层破坏,提高冲击损伤容限而得到广泛应用。本文首先对比分析当前缝合技术,设计出一种新式单边缝合装置,该装置具有双线缝合增强以及可变角度缝合的特点。对双针配合进行理论分析以验证其满足缝合工作原理。其次分析并确定各机构的运动配合关系,为装置的调试和使用提供理论指导。实验部分首先研究双针夹角对缝合成功率的影响,得出角度越大成功率越高的结论,并验证该缝合技术与装置能基本满足缝合要求。其次研究其他缝合参数对缝合的影响,表明线径增大不利于缝合,针径增大有利于缝合,需要合理选择缝合参数;采用开槽支撑比泡沫支撑缝合效果好,但泡沫支撑方式的成功率可高达94.3%,仍有研究和应用价值。

关键词: 单边缝合, 变角度缝合, 双针配合, 运动配合, 实验研究, 复合材料

Abstract: Stitching technology was widely used because it can effectively reduce delamination failure and improve impact damage tolerance of composites such as glass fiber. Comparing and analyzing the current stitching technology, a new one-side stitching device which has the features of double-thread reinforcing and stitching with variable angle is designed in this paper. Theoretical analysis on the double-needle cooperation was performed to verify that it meets the principle of stitching work. And then, the kinematic cooperative movements of the various mechanisms were analyzed to provide theoretical guidance for the debugging and use of the device. In the experimental part, the effects of the angle of the double needle on the success rate of the stitching was firstly studied. It shows that the larger the angle is, the higher the success rate is and the stitching device can basically meet the demand of stitching work. And then, the effects of other stitching parameters on stitching were investigated. It shows that the increase in the thread diameter is not conducive to stitch and the increase in the needle diameter is conducive to stitch, and it needs to reasonably select stitching parameters. Supporting with slotted is more effective than supporting with foam when stitching, but the success rate of support with foam can reach 94.3%, which still has research and application value.

Key words: one-sided stitching, stitching with variable angle, double-needle cooperation, cooperative movements, experimental research, composites

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