复合材料科学与工程 ›› 2021, Vol. 0 ›› Issue (1): 102-106.

• 应用研究 • 上一篇    下一篇

风电叶片预埋型叶根连接螺栓抗疲劳优化设计研究

言婷1, 周海波1, 邓航2*   

  1. 1.中南大学,长沙410000;
    2.株洲时代新材料科技股份有限公司,株洲412000
  • 收稿日期:2020-02-19 出版日期:2021-01-28 发布日期:2021-01-25
  • 通讯作者: 邓航(1982-),男,硕士,主要从事风电叶片结构设计方面的研究,denhan@163.com。
  • 作者简介:言婷(1980-),女,硕士,主要从事复合材料设计方面的研究等。

RESEARCH ON FATIGUE STRENGTH OPTIMIZATION OF BUSHING CONNECTION BOLTS FOR WIND POWER BLADES

YAN Ting1, ZHOU Hai-bo1, DENG Hang2*   

  1. 1. Central South University, Changsha 410000, China;
    2. Zhuzhou Times New Material Technology Co., Ltd., Zhuzhou 412000, China
  • Received:2020-02-19 Online:2021-01-28 Published:2021-01-25

摘要: 疲劳断裂是风电叶片叶根连接螺栓的主要失效形式。本文在《典型参数对风电叶片预埋型叶根连接螺栓承载性能的影响》分析数据的基础上,增加分析了变桨轴承高度、螺栓套外径对连接螺栓疲劳性能的影响;采用典型的疲劳载荷,综合分析对比了螺栓预紧力、法兰厚度、螺栓套初始螺纹深度、螺栓光杆直径、变桨轴承高度以及螺栓套外径等参数对叶根连接螺栓疲劳性能的影响。分析结果表明:增加变桨轴承高度、增大螺栓套外径是提高连接螺栓疲劳寿命的最有效方法;从减重降本角度考虑,提高连接螺栓的疲劳寿命,应优先考虑减小光杆直径,同时增大螺栓预紧力,如螺栓疲劳寿命仍无法满足设计要求,应依次考虑增大螺栓套外径,增加法兰厚度,增加变桨轴承高度。

关键词: 叶根连接, 预埋螺栓套, 连接螺栓, 疲劳强度, 复合材料

Abstract: Fatigue fracture is the main failure mode of the root connection bolts of wind power blades. Based on the analysis data of "Influence on Bolts of Wind Turbine Blade Root Bushing Connection by Connection Parameters", the influence of another 2 parameters to the fatigue life of bushing connection bolts is analyzed, i.e., the thickness of pitch bearing and the outer diameter of bushings. Based on the analysis data, the effects of 6 typical parameters on the fatigue strength of blade root connection bolts are studied and compared. The analysis results show that: (1) increasing the thickness of pitch bearing and increasing the outer diameter of bushings are the most effective methods to improve the fatigue life of the connection bolts. (2) From the perspective of weight reduction, in order to improve the fatigue life of the connection bolt, priority should be given to reducing the shaft diameter and increasing the pretension force the bolts. If it is still not satisfied, increasing the outer diameter of bushings, increasing the flange thickness and increasing the thickness of pitch bearing should be considered successively.

Key words: blade root, bushing connection, connection bolt, fatigue strength, composites

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