复合材料科学与工程 ›› 2021, Vol. 0 ›› Issue (9): 89-93.DOI: 10.19936/j.cnki.2096-8000.20210928.014

• 应用研究 • 上一篇    下一篇

大型风电叶片环氧树脂混胶设备免洗枪技术与应用

颜晨, 周瑞瑞, 成超英, 卜丽静   

  1. 中材科技(邯郸)风电叶片有限公司,邯郸 056002
  • 收稿日期:2021-03-23 出版日期:2021-09-28 发布日期:2021-10-13
  • 作者简介:颜晨(1985-),男,学士,高级工程师,主要从事复合材料方面的研究,yanch@sinomatech.com。

No-wash gun technology and application of epoxy resin mixing equipment for large wind turbine blades

YAN Chen, ZHOU Rui-rui, CHENG Chao-ying, BU Li-jing   

  1. Sinomatech (HanDan) Wind Power Blade Co., Ltd., Handan 056002, China
  • Received:2021-03-23 Online:2021-09-28 Published:2021-10-13

摘要: 风电叶片生产过程中使用的环氧灌注树脂为双组分胶液,在灌注作业结束后会残留一定量的双组分胶液在灌注树脂机混合块和静态混合管内,残留的双组分胶液经过一定时间之后会固化堵塞混合块及静态混合管。为避免混合块和静态混合管堵塞,每次设备使用前后需进行一次冲、洗枪,每支叶片冲、洗枪树脂用量约为15 kg,存在大量的浪费。本文介绍了灌注树脂机免洗枪技术在大型风电叶片成型工艺中的应用,对比其与常规灌注树脂机洗枪技术的优势所在,证明了该技术具有更高的应用价值。实践表明:与常规技术相比,该技术可实现灌注树脂机混胶比例正确、均匀,混合块2个月免维护,单支叶片减少15 kg树脂浪费,具有较高的工程应用价值。

关键词: 风电叶片, 环氧树脂混胶机, 免洗枪技术, 复合材料

Abstract: The epoxy resin infusion used in the production of wind turbine blades is a two-component glue. After the infusion operation, a certain amount of two-component glue will remain in the mixing block and static mixing tube of the resin pouring machine. The remaining two-component glue, after a certain period of time, will solidify and block the mixing block and static mixing tube. In order to avoid clogging of the mixing block and the static mixing tube, a flushing and flushing of the gun is required before and after each use of the equipment. The amount of resin for each blade flushing gun is about 15 kg, which causes a lot of waste. This article introduces the application of epoxy resin mixing equipment no-clean gun technology in the molding process of large wind turbine blades, and compares its advantages with the conventional infusion resin mixing machine gun cleaning technology, which proves the higher application value of this technology. Practice has shown that compared with conventional technology, this technology can achieve the correct and uniform mixing ratio of the resin mixer. The mixing block is free of maintenance for 2 months, and a single blade reduces 15 kg of resin waste, which has high engineering application value.

Key words: wind turbine blades, epoxy resin mixer, no-clean gun technology, composites

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