复合材料储氢瓶疲劳仿真研究进展

doi:10.19936/j.cnki.2096-8000.20241028.018

摘要/Abstract

摘要： 复合材料储氢瓶具有质量轻、比强度高、可设计强等优点,被广泛应用于氢气储存运输。储氢瓶循环充放氢导致疲劳损伤,成为复合材料储氢瓶的主要失效模式之一。因此,研究复合材料储氢瓶的疲劳失效行为,开展疲劳寿命预测分析具有重要的理论和工程应用价值。综述了近年来国内外在复合材料储氢瓶疲劳有限元分析方面的研究进展,介绍了储氢瓶疲劳失效理论,归纳了储氢瓶疲劳寿命预测研究方法以及储氢瓶主要结构参数对疲劳寿命的影响,并对复合材料储氢瓶疲劳仿真的未来发展趋势进行了展望。

关键词: 复合材料储氢瓶, 疲劳失效, 有限元分析, 寿命预测

Abstract: Composite hydrogen cylinders have the advantages of light weight, high specific strength and strong designability, which are widely used for both hydrogen storage and transportation. The charging and discharging of hydrogen may result in fatigue damage of composite hydrogen cylinders, which is one of the main failure modes. Therefore, it has great theoretical and engineering application values to understand the fatigue behavior and develop fatigue life prediction of composite hydrogen cylinders. In this paper, the recent research progress of fatigue simulation analysis and the fatigue failure theories of composite hydrogen cylindersare introduced. The research methods of fatigue life prediction and the influence of main structural parameters of hydrogen storage tanks on fatigue life are summarized. And the future development trend of fatigue simulation is prospected.

Key words: composite hydrogen cylinder, fatigue failure, finite element analysis, life prediction

中图分类号:

TB332

俞鸣越, 虞筱琛, 祝颖丹, 鲍官军, 陈刚. 复合材料储氢瓶疲劳仿真研究进展[J]. 复合材料科学与工程, 2024, 0(10): 134-139.

YU Mingyue, YU Xiaochen, ZHU Yingdan, BAO Guanjun, CHEN Gang. Research progress on fatigue simulation of composite hydrogen cylinder[J]. COMPOSITES SCIENCE AND ENGINEERING, 2024, 0(10): 134-139.

参考文献

[1] AIR A, SHAMSUDDOHA M, GANGADHARA P B. A review of type Ⅴ composite pressure vessels and automated fiber placement based manufacturing[J]. Composites Part B: Engineering, 2023, 253: 110573.
[2] 伍庆龙, 张天强. 丰田燃料电池汽车Mirai技术分析[J]. 汽车文摘, 2020(4): 18-21.
[3] 陈明和, 胡正云, 贾晓龙, 等. Ⅳ型车载储氢气瓶关键技术研究进展[J]. 压力容器, 2020, 37(11): 39-50.
[4] 贾子璇. 塑料内衬复合材料储氢气瓶的结构设计及有限元验证[D]. 北京: 北京化工大学, 2020.
[5] ZHANG M, LV H, KANG H, et al. A literature review of failure prediction and analysis methods for composite high-pressure hydrogen storage tanks[J]. International Journal of Hydrogen Energy, 2019, 44(47): 25777-25799.
[6] 鄢家乐, 陈学东, 范志超, 等. 70 MPa车载Ⅳ型储氢气瓶铺层设计与实验验证[J]. 西安交通大学学报, 2022, 56(10): 71-80.
[7] 李德翔. 氢气瓶缠绕工艺分析及机构设计[D]. 上海: 东华大学,2022.
[8] 高智惠, 郭淑芬, 孙福龙, 等. 非金属内胆全缠绕气瓶关键技术分析及研究[J]. 汽车工艺师, 2022(Z1): 21-27.
[9] 柯华, 查志伟, 郑虓. Ⅳ型储氢瓶用复合材料及制备工艺[J]. 纤维复合材料, 2022, 39(1): 15-21.
[10] 陈旦. 碳纤维缠绕Ⅳ型复合材料压力容器的结构设计与研制[D]. 武汉: 武汉理工大学, 2019.
[11] 徐彦龙. 缠绕复合气瓶的失效分析[D]. 武汉: 武汉工程大学,2015.
[12] HUGAAS E, ECHTERMEYER A T. Estimating S-N curves for local fiber dominated fatigue failure in ring specimens representing filament wound pressure vessels with damage[J]. Composites Part C: Open Access, 2021, 5: 100135.
[13] KHAMEDI R, AHMADI I, HASHEMI M, et al. Stiffness prediction of beech wood flour polypropylene composite by using proper fiber orientation distribution function[J]. Materials Science, Engineering, 2017, 30(4): 582-590.
[14] SHABANI P, SHABANI N. Fatigue life prediction of high-speed composite craft under slamming loads using progressive fatigue damage modeling technique[J]. Engineering Failure Analysis, 2022, 131: 105818.
[15] 梁双强. 开孔三维编织复合材料力学性能研究[D]. 上海: 东华大学, 2020.
[16] GANESAN C, JOANNA P S. Fatigue life and residual strength prediction of GFRP composites: An experimental and theoretical approach[J]. Latin American Journal of Solidsand Structures, 2018, 15(7).
[17] YAO L, CUI H, GUO L, et al. A novel total fatigue life model for delamination growth in composite laminates under generic loading[J]. Composite Structures, 2021, 258: 113402.
[18] PLUMTREE A. A fatigue damage parameter for off-axis unidirectional fiber-reinforced composites[J]. International Journal of Fatigue, 1999, 21(8): 849-856.
[19] WENG J, WEN W, ZHANG H. Multiaxial fatigue life prediction of composite materials[J]. Chinese Journal of Aeronautics, 2017, 30(3): 1012-1020.
[20] ANAND K A,SURENDRA K. Fatigue life prediction of a hoop-wrapped composite CNG cylinder containing surface flaw[J]. International Journal of Emerging Technology and Advanced Engineering, 2014, 4(3): 2250-2459.
[21] 黄其忠, 郑津洋, 胡军, 等. 复合材料气瓶的多轴疲劳寿命预测研究[J]. 玻璃钢/复合材料, 2016(11): 39-45.
[22] 刘俭辉, 赵贺, 冉勇, 等. 基于临界面理论的多轴等效应变疲劳寿命预估模型[J]. 中国机械工程, 2022, 33(15): 1821-1827.
[23] ZHOU W, WANG J, PAN Z, et al. Review on optimization design, failure analysis and non-destructive testing of composite hydrogen storage vessel[J]. International Journal of Hydrogen Energy, 2022, 47(91): 38862-38883.
[24] AZEEM M, YA H H, ALAM M A, et al. Application of filament winding technology in composite pressure vessels and challenges: A Review[J]. Journal of Energy Storage, 2022, 49: 103468.
[25] SOHN J M, HIRDARIS S, ROMANOFF J, et al. Development of numerical modelling techniques for composite cylindrical structures under external pressure[J]. Journal of Marine Science and Engineering, 2022, 10(4): 466.
[26] PEPIN J, LAINÉ E, LAINÉ E, et al. Determination of key parameters responsible for polymeric liner collapse in hyperbaric type IV hydrogen storage vessels[J]. International Journal of Hydrogen Energy, 2018, 43(33):16386-16399.
[27] ABDULREA K A,GHADIR A J. Strength analysis and fatigue life estimation of composite pressure vessel (CPV) based on the residual strain energy (RSE) approach[J]. International Journal for Computational Methods in Engineering Science and Mechanics, 2021, 22(2): 81-102.
[28] VIGNOLI L L, SAVI M A. Multiscale failure analysis of cylindrical composite pressure vessel: A parametric study[J]. Latin American Journal of Solids and Structures, 2018, 15(11).
[29] WANG L, WANG B, WEI S, et al. Prediction of long-term fatigue life of CFRP composite hydrogen storage vessel based on micromechanics of failure[J]. Composites Part B: Engineering, 2016, 97: 274-281.
[30] 王恺, 吴茜, 汪文博, 等. 可重复使用复合材料气瓶设计及试验验证[J]. 宇航材料工艺, 2018, 48(6): 16-20.
[31] KIM S W, YOSHIKAWA N, KOBAYASHI H, et al. Numerical fatigue life evaluation with experimental results for type Ⅲ accumulators[C]//Pressure Vessels and Piping Division. Proceedings of the ASME Pressure Vessels and Piping Conference. New York: American Society of Mechanical Engineers, 2018: 5-16.
[32] WU E Q, ZHANG S H, XU W P, et al. Fatigue analysis of high-pressure hydrogen storage vessel based on optimum autofrettage pressure[J]. Journal of Reinforce Plastics and Composites, 2023, 42(7-8): 313-322.
[33] JIA Z, LI T, CHIANG F, et al. An experimental investigation of the temperature effect on the mechanics of carbon fiber reinforced polymer composites[J]. Composites Science and Technology, 2018, 154: 53-63.
[34] WANG X, TIAN M, CHEN X, et al. Advances on materials design and manufacture technology of plastic liner of type Ⅳ hydrogen storage vessel[J]. International Journal of Hydrogen Energy, 2022, 47(13): 8382-8408.
[35] BLANC-VANNET P, PAPIN P, WEBER M, et al. Sample scale testing method to prevent collapse of plastic liners in composite pressure vessels[J]. International Journal of Hydrogen Energy, 2019, 44(17): 8682-8691.
[36] YERSAK T A, BAKER D R, YANAGISAWA Y, et al. Predictive model for depressurization-induced blistering of type Ⅳ tank liners for hydrogen storage[J]. International Journal of Hydrogen Energy, 2017, 42(48): 28910-28917.
[37] ZHANG Z, WANG C, HUANG G, et al. Thermal degradation behaviors and reaction mechanism of carbon fiber-epoxy composite from hydrogen tank by TG-FTIR[J]. Journal of Hazardous Materials, 2018, 357: 73-80.
[38] DE M N, ORTIZ C R, ACOSTA B, et al. Compressed hydrogen tanks for on-board application: Thermal behaviour during cycling[J]. International Journal of Hydrogen Energy, 2015, 40(19): 6449-6458.
[39] WANG D, LIAO B, HUA Z, et al. Experimental analysis on residual performance of used 70 MPa type Ⅳ composite pressure vessels[J]. Journal of Failure Analysis and Prevention, 2019, 19(1): 204-211.
[40] 王迪. 不同缠绕工艺下复合材料气瓶力学性能研究[D]. 大连: 大连理工大学, 2017.
[41] CHO S M, KIM K S, LEE K M, et al. A study on cycling life and failure mode of type3 cylinder treated with autofrettage pressure[J]. International Journal of Precision Engineering and Manufacturing, 2016, 17(12): 1685-1691.
[42] 魏喜龙, 陈曰东, 王威力. 复合材料容器预紧压力和疲劳性能的关系[J]. 纤维复合材料, 2018, 35(2): 36-39.
[43] 秦小强. 低温高压储氢气瓶结构设计及仿真分析[D]. 太原: 太原理工大学, 2020.
[44] 秦小强, 邓贵德, 梁海峰. 自紧压力对全缠绕复合气瓶疲劳性能的影响[J]. 复合材料科学与工程, 2020(6): 57-61, 83.
[45] 肖杰立, 饶聪, 沈伟, 等. 铝内胆碳纤维全缠绕气瓶铺层设计[J]. 材料科学与工艺, 2021, 29(5): 37-38, 32-36.
[46] WU E Q, ZHAO Y, ZHAO B, et al. Fatigue life prediction and verification of high-pressure hydrogen storage vessel[J]. International Journal of Hydrogen Energy, 2021, 46(59): 30412-30422.
[47] 郝春永, 王栋亮, 郑津洋, 等. 铝内胆复合材料储氢瓶爆破压力与疲劳寿命关系研究[J]. 工程设计学报, 2021, 28(5): 594-601.