复合材料科学与工程 ›› 2015, Vol. 0 ›› Issue (3): 35-39.

• 基础研究 • 上一篇    下一篇

超长纤维缠绕模型程序驱动法建模技术

方舟*, 曹岩   

  1. 西安工业大学机电学院, 西安 710032
  • 收稿日期:2014-08-25 出版日期:2015-03-28 发布日期:2021-09-13
  • 作者简介:方舟(1976-),男,硕士,讲师,主要研究方向为紧密与超精密加工技术,27381788@qq.com。
  • 基金资助:
    功能梯度结构热机耦合问题参数化建模及系统反求技术研究(11302159)

STUDY THE PROGRAM-DRIVEN MODELING METHOD OF THE OPTICAL FIBER WINDING

FANG Zhou*, CAO Yan   

  1. School of Mechatronic Engineering, Xi’an Technological University, Xi’an 710032, China
  • Received:2014-08-25 Online:2015-03-28 Published:2021-09-13

摘要: 在锥形芯轴上缠绕复合纤维是绕制复合纤维缠绕产品的主要方法。由于在绕制过程中绕丝的引线拉力和轴向运动控制不均匀以及内部热应力会引起产品的质量问题,因此需要对复合纤维缠绕产品进行仿真,模拟计算由于缠绕缺陷引起的外形尺寸变化和内部热应力分布的问题。针对复合纤维缠绕三维仿真,提出基于圆柱曲线方程和计算机三维图形变换的程序驱动法实现三维模型结构点坐标参数的快速计算,然后在虚拟三维环境中由结构点创建三维模型的中心线,结合特征建模操作创建复合纤维缠绕三维仿真模型。同时解决了缠绕纤维仿真时由于纤维跨越缠绕层和其他纤维时产生的构造点位置调整、三维曲线分段拼接和自动化装配的问题。实验结果表明,文中方法可以创建任意长度纤维缠绕时具有多个缠绕缺陷且单层轴向累计误差小于等于1.5倍纤维直径的复合缠绕缺陷模型。

关键词: 纤维缠绕体, 模型仿真, 程序驱动法, 自动装配

Abstract: Complex fiber is wound on the spindle that is the main production of the composite fiber winding package. During the winding production, the uneven tension, axial movement and the internal thermal stress are the defect resources. It needs to simulate the winding package that the shape size and the internal thermal stress can be calculated. For the winding production simulation, provided the program driven method based on the cylindrical curve equation and computer three dimension (3D) graphics transformation to calculate the coordinates of structure point quickly. And then, in the 3D design environment the center line of winding model is built. The center line is used to build the winding model by the modeling operation. Meanwhile, the problems such as the coordinate optimization of construct point, the curve segments splice and the automation assembly are solved. These problems are caused by the reason that the fibers are moved from the winding layer to the next layer or across the winding circle. The experimental results show that the method can be applied to the generation of the adhesive layer defect model for any length with multiple defects and the accumulative axial error of a single layer is no more than 1.5 times of the fiber diameter.

Key words: complex fiber winding, parametric model, process-driven method, automatic assembly

中图分类号: