国内外展纱技术及设备研究进展

复合材料科学与工程 ›› 2014, Vol. 0 ›› Issue (11): 91-95.

国内外展纱技术及设备研究进展

李蓓蓓¹, 朱家强², 李炜^1,3

1.东华大学纺织学院,上海 201620;
2.上海晋飞复合材料科技有限公司,上海 201100;
3.产业用纺织品教育部工程研究中心,上海 201620

收稿日期:2013-12-23 出版日期:2014-11-28 发布日期:2021-09-13
作者简介:李蓓蓓(1992-),女,硕士,主要从事复合材料展纱、预浸纱方面的研究。

TOW-SPREADING TECHNOLOGY AND EQUIPMENT

LI Bei-bei¹, ZHU Jia-qiang², LI Wei^1,3

1. School of Textile, Donghua University, Shanghai 201620, China;
2. Shanghai Cedar Composites Technology Co., Ltd., Shanghai 201100, China;
3. Engineering Research Center of Technical Textiles, Ministry of Education, Donghua University, Shanghai 201620, China

Received:2013-12-23 Online:2014-11-28 Published:2021-09-13

摘要/Abstract

摘要： 与传统碳纤维织物相比,展纱织物可以将纤维在织造前展开,使得纤维在织物中取向直、屈曲少。展纱技术可以制得更为轻薄的织物,并且织物表面平整度进一步提高,最终改善了复合材料的机械性能。本文介绍了展纱技术及目前常用的机械式多组辊筒、声波、超声波以及气流喷射扩纤法原理及相关设备。

关键词: 展纱, 机械多辊筒, 气流喷射, 超声波, 声波

Abstract: Compared to conventional carbon fabric, fiber tow in the spread tow fabric (STF) is spread before weacing. Advantages of STF such as relatively straighter fibers, less crimp and better surface smoothness were established. Thereby it results in the final composite material product with better mechanical performance. This paper introduces spread tow technology, presents mechanical multi-rollers, acoustic energy, ultrasonic and air flow tow spreading methods and related equipment in detail.

Key words: tow spreading, mechanical multi-rollers, air flow, ultrasonic, acoustic energy

中图分类号:

TB332

李蓓蓓, 朱家强, 李炜. 国内外展纱技术及设备研究进展[J]. 复合材料科学与工程, 2014, 0(11): 91-95.

LI Bei-bei, ZHU Jia-qiang, LI Wei. TOW-SPREADING TECHNOLOGY AND EQUIPMENT[J]. COMPOSITES SCIENCE AND ENGINEERING, 2014, 0(11): 91-95.

参考文献

[1] 倪礼忠, 陈麒. 复合材料科学与工程[M]. 北京: 科学出版社, 2002.197-182.
[2] Wang Manxia, Zhao Jiaxiang. Development, problems and counter measures of carbon fibers[J]. Fiber Reinforced Plastics/Composit es, 2000, (1): 48-51.
[3] Kazumasa Kawabe. Method for spreading fiber buddles, spread fiber sheet, and method for manufacturing a fiber-reinforced sheet[P]. USA: US 0135227, 2012-5-31.
[4] 罗云烽, 孙永春, 段跃新, 肇研. 大丝束碳纤维薄层化技术[J]. 复合材料学报, 2010, 2(1): 123-128.
[5] Sangwook Sihn, Ran Y. Kim, Kazumasa Kawabe, Stephen W. Tsai. Experimental studies of thin-ply laminated composites[J]. Composites Science and Technology, 2006, (6): 996-999.
[6] Fredrik Ohlsson. Case Study: Composite surface smoothness improvement[J]. Jec Composites, 2011, 3(63):21-22.
[7] 谈昆仑, 陈香伟, 凌伯明, 陈龙, 谈良春. 展纤装置[P].中国: CN 102242437 B, 2013-4-10.
[8] Shawn W. Juker, Shaun Michael Poh, Ping Yee, Scott Alfred Rogers, Thomas A. VanHorne, Appraratus and methods for spreading fiber buddles for the continuous production of prepreg [P]. USA: US 8490253 B2, 2013-07-23.
[9] Joseph Lee Lifke, Lincoln Drake Bussellw, Dana Jesse Finley, Brent William Gordon. Method and appraratus for spreading fiber buddles[P]. USA: 6049956, 2000-04-18.
[10] Kazumasa Kawabe, Shigeru Tompda. Method of producing a spread muliti-filiment buddle and apparatus used in the same[P]. USA: 7832068 B2. 2010-11-16.
[11] 大石桥弘治. 扩纤装置[P]. 中国: CN 1766197A, 2006-05-03.
[12] 崔益华. 大丝束碳纤维制备预浸料的关键工艺纤维复合材料[J]. 纤维复合材料, 2001, 9(2):9-12.
[13] 康海霞. 预浸机的总体设计及实现[D]. 天津: 天津工业大学, 2006. 28-30.
[14] John N. Hall. Apparatus for spreading a graphite fiber tow into a ribbon of graphite filaments[P]. USA: 3704485, 1970-12-14.
[15] 刘澄厚, 李元凯, 赵树奇, 王佳亮. 碳纤维预浸料浸胶生产线振动展平装置[P]. 中国: CN 101818425 A, 2010-09-01.
[16] Juergen Nestler, Frank Vettermann, Dietmar Reuchsel. Device and method for spreading a carbon fiber hank[P]. USA: US 7536761B2, 2009-05-26.
[17] Hiroji Oishibashi. Fiber spreading apparatus[P]. USA: US 2006/0085958 A1, 2006-04-27.
[18] Shridhar Iyer, Lawrence T. Drzal. Method and system for spreading a tow of fibers[P]. USA: 5042122, 1991-08-27.
[19] Oishibashi Hiroji, Okuda Toshlyuki. Fluid flow tow spreading device, ultrasonic tow spreading device, and tow spreading system[P]. Japanese: WO 02/31242 A1, 2002-04-18.