复合材料科学与工程 ›› 2023, Vol. 0 ›› Issue (3): 99-103.DOI: 10.19936/j.cnki.2096-8000.20230328.015

• 应用研究 • 上一篇    下一篇

基于干涉检测的复杂进气道自动铺丝可行性研究

黄威1, 董文武2, 姚锋1   

  1. 1.中国航空制造技术研究院 复合材料技术中心,北京 101300;
    2.海装驻北京地区第五军事代表室,北京 101300
  • 收稿日期:2022-07-21 出版日期:2023-03-28 发布日期:2023-04-28
  • 作者简介:黄威(1990—),男,硕士,工程师,主要从事复合材料自动铺放成型方面的研究,hw0618@126.com。

The feasibility of automated fiber placement with complex inlet based on interference detection

HUANG Wei1, DONG Wenwu2, YAO Feng1   

  1. 1. AVIC Manufacturing Technology Institute, Beijing 101300, China;
    2. Naval Armament Department of The Fifth Military Representative Office in Beijing, Beijing 101300, China
  • Received:2022-07-21 Online:2023-03-28 Published:2023-04-28

摘要: 飞机进气道采用基于自动铺丝工艺的复合材料整体成型方案,为分析进气道型面自动铺丝的可行性,对进气道型面与铺丝头的干涉问题进行了研究。首先,以进气道型面网格化的STL文件为对象,并结合铺丝头的边界条件,开发了基于VC++6.0的干涉检测计算程序,获得了型面上干涉区域的位置,并以点云进行标识。然后,在CATIA下对标识的干涉区域进行铺丝头外形轮廓的建模,并在Vericut仿真软件下对进气道型面进行自动铺丝运动仿真,验证了型面上标识的干涉区域的正确性。最后,将标识过干涉区域的进气道型面反馈给设计进行型面修正,获得了满足自动铺丝条件的进气道型面。

关键词: 复合材料, 进气道, 自动铺丝, 干涉检测, 运动仿真

Abstract: A composite material integral molding scheme based on the automatic fiber placement process was adopted for the inlet of aircraft. To ensure the feasibility of automatic fiber placement on the molded surface of the inlet, the interference problem between the inlet profile and the fiber laying head was studied. First, a interference detection computing program based on VC++6.0 was developed based on the meshed STL file of the inlet profile together with the boundary conditions of the wire laying head, and the position of the interference area on the molded surface was obtained and marked with large quantities of points. Then, the contour of the fiber laying head was modeled for the identified interference area with CATIA. Subsequently, the kinematic simulation of automatic fiber placement on the molded surface was carried out with VERICUT simulation software for verification purpose. Finally, the molded surface of the inlet identifying the interference area was fed back for design correction, and the right inlet profile satisfying the automatic placement was thus obtained.

Key words: composite material, inlet, automatic fiber placement, interference detection, kinematic simulation

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