复合材料科学与工程 ›› 2023, Vol. 0 ›› Issue (4): 21-26.DOI: 10.19936/j.cnki.2096-8000.20230428.003

• 基础研究 • 上一篇    下一篇

捆绑纱线密度变化对经编织物复合材料性能的影响

缑依锟1, 段跃新1*, 宁博2, 杨洋2   

  1. 1.北京航空航天大学 材料科学与工程学院,北京100191;
    2.上海飞机制造有限公司 复合材料中心,上海201324
  • 收稿日期:2022-05-05 出版日期:2023-04-28 发布日期:2023-08-22
  • 通讯作者: 段跃新(1970—),男,博士,副教授,主要从事树脂基复合材料、复合材料成型技术等方面的研究,duanyuexin@126.com。
  • 作者简介:缑依锟(1998—),男,硕士研究生,主要从事树脂基复合材料方面的研究。
  • 基金资助:
    国家商用飞机制造工程技术研究中心创新基金(COMAC-SFGS-2021-665)

Effect of binding yarn linear density change on properties of non-crimp fabrics composites

GOU Yikun1, DUAN Yuexin1*, NING Bo2, YANG Yang2   

  1. 1. School of Material Science and Engineering, Beihang University, Beijing 100191, China;
    2. Composites Center, Shanghai Aircraft Manufacturing Co., Ltd., Shanghai 201324, China
  • Received:2022-05-05 Online:2023-04-28 Published:2023-08-22

摘要: 以30 dtex线密度捆绑纱经编织物和50 dtex线密度捆绑纱经编织物(Non-Crimp Fabrics,NCF)为原料,考察了捆绑纱线密度变化对LCM工艺中涉及到的经编织物性能的影响。结果表明:降低捆绑纱线密度有利于提高经编织物的渗透率,金相照片表明承受压缩载荷后,相比之下线密度较低的捆绑纱所占体积更小,捆绑纱处纤维体积分数更小;降低捆绑纱线密度有利于纤维间的滑移和嵌套,经编织物可以被压缩到更薄的厚度;在30~50 dtex区间内,捆绑纱线密度变化对经编织物变形后回弹效果无明显影响;与50 dtex线密度捆绑纱经编织物复合材料相比,30 dtex线密度捆绑纱经编织物复合材料0°拉伸强度降低10.1%,0°压缩强度提高21.9%,弯曲强度提高9.5%,层间剪切强度提高3.3%,0°拉伸模量提高6.3%,0°压缩模量提高11.3%,弯曲模量提高9.9%;金相照片表明30 dtex线密度捆绑纱经编织物制备的复合材料层间树脂易分布不均匀。

关键词: 复合材料, LCM工艺, 经编织物, 捆绑纱, 力学性能

Abstract: Using linear density of 30 dtex and 50 dtex non-crimp fabrics as raw materials, the effect of linear density change of binding yarn on the properties of non-crimp fabrics involved in LCM process was investigated. The results show that the decrease of linear density of binding yarn is beneficial to improve the permeability of non-crimp fabrics. Metallographic pictures show that the binding yarn with lower linear density has a smaller volume and the fiber volume fraction at the binding yarn is smaller. The decrease of linear density of binding yarn is beneficial to slip and nesting between fibers, and the non-crimp fabrics can be compressed to a thinner thickness. In the range of 30 dtex to 50 dtex, the change of linear density of binding yarn has no obvious influence on the springback effect of non-crimp fabrics after deformation. When the binding yarn density is reduced from 50 dtex to 30 dtex, the 0° tensile strength decreased by 10.1%, the 0° compression strength increased by 21.9%, the bending strength increased by 9.5%, the interlaminar shear strength increased by 3.3%, the 0° tensile modulus increased by 6.3%, the 0° compression modulus increased by 11.3%, and the bending modulus increased by 9.9%. Metallographic pictures show that the interlaminar resin distribution of the composites prepared by 30 dtex binding yarn is easy to be nonuniform.

Key words: composites, liquid composite molding, non-crimp fabrics, binding yarn, mechanical property

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