基于张力补偿的变张力控制方法研究

doi:10.19936/j.cnki.2096-8000.20220728.032

复合材料科学与工程 ›› 2023, Vol. 0 ›› Issue (4): 27-33.DOI: 10.19936/j.cnki.2096-8000.20220728.032

基于张力补偿的变张力控制方法研究

许家忠¹, 倪梦健¹, 李新¹, 李斌², 杨海¹

1.哈尔滨理工大学自动化学院,哈尔滨150080;
2.重庆市特种设备检测研究院,重庆401120

收稿日期:2022-03-14 出版日期:2023-04-28 发布日期:2023-08-22
作者简介:许家忠(1977—),男,教授,博士,主要从事纤维缠绕复合材料制造工艺及设备等方面的工作,xujiazhong@126.com。
基金资助:
输配电变压器智能绕制装备研制(GA20A401);LPG-4复合气瓶老化性能检验检测方法研究(CQSJKJ2020021)

Research on variable tension control method based on tension compensation

XU Jiazhong¹, NI Mengjian¹, LI Xin¹, LI Bin², YANG Hai¹

1. College of Automation, Harbin University of Science and Technology, Harbin 150080, China;
2. Chongqing Specialized Equipment Detection Research Institute, Chongqing 401120, China

Received:2022-03-14 Online:2023-04-28 Published:2023-08-22

摘要/Abstract

摘要： 针对回转体构件纤维缠绕过程中纱线由出纱机构缠绕到主轴上存在的摩擦阻力及悬纱长度的变化引起落纱点处纤维张力变化的问题,提出基于张力补偿的变张力控制方法。分析纱线以任意包角经过导辊前后的张力关系,并采取测地线的缠绕理论对出纱导丝头运动轨迹进行规划,获得出纱导丝头的运动轨迹方程;建立芯模缠绕数学模型,分析芯模缠绕过程中悬纱长度对张力变化的影响,获得在不同落纱点处的张力与出纱端需要提供的张力的关系,对悬纱长度变化引起的张力波动施加补偿,从而使落纱点处张力值恒定。进行了施加张力补偿的回转体纤维缠绕实验,缠绕实验结果表明,施加张力补偿后,缠绕张力更加稳定,验证了提出的基于张力补偿的变张力控制方法能有效抑制缠绕过程中张力的波动。

关键词: 张力控制, 变张力, 张力补偿, 纤维缠绕, 悬纱长度, 复合材料

Abstract: Aiming at the problem of the friction resistance and the change in suspension length caused by the fiber tension change at the doffing point when the yarn is wound from the yarn outlet mechanism to the main shaft in the process of fiber winding of rotary components, a variable tension control method based on tension compensation is proposed. The tension relationship of yarn before and after passing through the guide roller at any wrap angle is analyzed. The trajectory of the yarn outlet guide head is planned by the geodesic winding theory, and the trajectory equation of the yarn outlet guide head is obtained. The mathematical model of mandrel winding is established, and the influence of suspension length on tension change during mandrel winding is analyzed. The relationship between tension at different doffing points and tension needed to be provided by the doffing end is obtained, and the tension fluctuation caused by suspension length change is compensated, so that the tension value at doffing point is constant. The fiber winding test of rotary components with tension compensation is carried out. The winding experiment results show that after adding tension compensation, the winding tension is more stable. It is verified that the proposed variable tension control method based on tension compensation can effectively suppress the fluctuation of tension in the winding process.

Key words: tension control, variable tension, tension compensation, fiber winding, suspended yarn length, composites

中图分类号:

TB332

许家忠, 倪梦健, 李新, 李斌, 杨海. 基于张力补偿的变张力控制方法研究[J]. 复合材料科学与工程, 2023, 0(4): 27-33.

XU Jiazhong, NI Mengjian, LI Xin, LI Bin, YANG Hai. Research on variable tension control method based on tension compensation[J]. COMPOSITES SCIENCE AND ENGINEERING, 2023, 0(4): 27-33.

参考文献

[1] 耿沛, 邢静忠, 陈晓霞. 纤维螺旋缠绕管的缠绕角优化[J]. 纺织学报, 2017, 38(1): 61-66.
[2] SOFI T, NEUNKIRCHEN S, SCHLEDJEWSKI R. Path calculation, technology and opportunities in dry fiber winding: A review[J]. Advanced Manufacturing: Polymer & Composites Science, 2018, 4(3): 57-72.
[3] ZU L, XU H, IHANG B, et al. Design of filament-wound composite structures with arch-shaped cross sections considering fiber tension simulation[J]. Composite Structures, 2018, 194: 119-125.
[4] BENLATRECHE A, NITTEL D, OSTERTAG E. Robust decentralised control strategies for large-scale web handling systems[J]. Control Engineering Practice, 2006, 16(6): 736-750.
[5] AKKUS N, GENC G. Influence of pretension on mechanical properties of carbon fiber in the filament winding process[J]. The International Journal of Advanced Manufacturing Technology, 2017, 91(9): 9-12.
[6] 许家忠, 杨健, 刘美军, 等. 纤维缠绕张力控制系统的设计[J]. 控制工程, 2019, 26(2): 270-275.
[7] KIM S-K, AHN C K. Observer-based decentralized pole-zero cancellation tension control with gain booster and surface stabilizer for roll-to-roll systems[J]. Nonlinear Dynamics, 2021, 105(3): 2313-2326.
[8] HWANG H, LEE J, EUM S, et al. Kalman-filter-based tension control design for industrial roll-to-roll system[J]. Algorithms, 2019, 12(4): 86-91.
[9] HEO J-H, YOU B, KIM J. Tension control of a winding machine using time-delay estimation[J]. Journal of Drive and Control, 2018, 15(3): 21-28.
[10] 宋亚男, 徐荣华, 王钡若. 剑杆织机经纱张力控制中滤波器设计与分析[J]. 纺织学报, 2012, 33(2): 115-120.
[11] MENG F W, LIU S, LIU K. Design of an optimal fractional order PID for constant tension control system[J]. IEEE Access, 2020, 8: 58933-58939.
[12] ZHANG H J, TANG H, SHI Y Y. Precision tension control technology of composite fiber tape winding molding[J]. Journal of Thermoplastic Composite Materials, 2018, 31(7): 925-945.
[13] XU G W, ZHOU R X, LIU W, at al. The equivalent sliding mode tension control of carbon fiber multilayer diagonal loom[J]. International Journal of Control, Automation and Systems, 2019, 17(7): 1762-1769.
[14] XU X M, ZHANG W X, DING X L, at al. Design and analysis of a novel tension control method for winding machine[J]. Chinese Journal of Mechanical Engineering, 2018, 31(6): 79-94.
[15] XIAO Y J, ZHANG Z P, LIU Z H, at al. Research on integral separation control of warp tension based on fuzzy parameter optimization[J]. Journal of Intelligent & Fuzzy Systems, 2021, 41(2): 1-14.

基于张力补偿的变张力控制方法研究

Research on variable tension control method based on tension compensation

PDF (PC)

可视化

摘要/Abstract

引用本文

使用本文

参考文献

相关文章 15

编辑推荐

Metrics

本文评价

[1]	王孟, 刘程, 张玉, 贾航, 乔越, 蹇锡高. 成型温度对CF/PPEK复合材料的缺陷和力学性能影响[J]. 复合材料科学与工程, 2024, 0(3): 5-12.
[2]	史洪源, 任文坚, 党杰, 周鹏. 玻璃纤维增强复合材料超声检测声场的CIVA仿真与试验研究[J]. 复合材料科学与工程, 2024, 0(3): 20-24.
[3]	杨思鑫, 曹忠亮, 顾付伟. 双三角点阵夹芯结构低速冲击下的动态响应与失效机制[J]. 复合材料科学与工程, 2024, 0(3): 25-34.
[4]	张斌, 赵晶, 王世杰. Kagome点阵结构参数对其压缩特性的影响及轻质化设计[J]. 复合材料科学与工程, 2024, 0(3): 35-42.
[5]	王宇轩, 曹东风, 胡海晓, 李书欣. 计及层内和层间的L形层合板失效的数值研究[J]. 复合材料科学与工程, 2024, 0(3): 43-53.
[6]	耿健, 董九志, 梅宝龙, 蒋秀明. 三维四向碳/碳复合材料力学性能预测与试验验证[J]. 复合材料科学与工程, 2024, 0(3): 54-60.
[7]	高坤, 张兆恒, 邢亚娟, 左小彪, 王博尧, 赵泽华. 含磷POSS阻燃乙烯基酯树脂性能研究[J]. 复合材料科学与工程, 2024, 0(3): 61-64.
[8]	郑子君, 乔英, 邵家儒. 基于机器视觉的短纤维复合材料的取向度提取方法[J]. 复合材料科学与工程, 2024, 0(3): 65-72.
[9]	许晓婷, 郝恩全, 邵慧奇, 邵光伟, 毕思伊, 陈南梁, 蒋金华. 三维大隔距机织间隔织物柔性复合材料的服役性能研究[J]. 复合材料科学与工程, 2024, 0(3): 73-78.
[10]	苏桐, 胡果馨, 刘振. 全碳纤维复合材料太阳能无人机机翼结构优化设计[J]. 复合材料科学与工程, 2024, 0(3): 79-83.
[11]	伍强, 赵凯, 刘鹏飞, 张涛涛, 朱德勇. Z形纤维增强复合材料层压板固化变形分析[J]. 复合材料科学与工程, 2024, 0(3): 84-90.
[12]	宋贵宾, 黄光启, 杨胜春. 复合材料层压板胶接挖补修理分析方法及影响因素研究[J]. 复合材料科学与工程, 2024, 0(3): 91-96.
[13]	王耀, 邵丹丹, 雷炳育. 共沉淀析出-热压技术制备高储能性能复合材料薄膜[J]. 复合材料科学与工程, 2024, 0(3): 97-102.
[14]	张仲香, 刘宝锋, 方晨鑫, 陈文光, 顾育慧, 李军向. 沙戈荒环境下风电叶片中复合材料耐高温性能研究[J]. 复合材料科学与工程, 2024, 0(3): 103-107.
[15]	邓忠, 支亚非, 程家林, 杨文. 太阳能无人机机翼复合材料主梁铺层优化[J]. 复合材料科学与工程, 2024, 0(3): 108-112.