复合材料科学与工程 ›› 2024, Vol. 0 ›› Issue (9): 87-91.DOI: 10.19936/j.cnki.2096-8000.20240928.013

• 应用研究 • 上一篇    下一篇

高模量碳纤维复合材料管件高低温交变环境结构稳定性研究

武海生1,2, 罗锦涛1, 顾轶卓2, 孙天峰1, 刘佳1, 姚旗1, 黎昱1   

  1. 1.北京卫星制造厂有限公司,北京 100094;
    2.北京航空航天大学 前沿科学技术创新研究院,北京 100191
  • 收稿日期:2024-01-22 出版日期:2024-09-28 发布日期:2024-10-18
  • 作者简介:武海生(1984—),男,硕士,高级工程师,研究方向为先进树脂基复合材料,whser@163.com。

Study on structural stability of high-modulus carbon fiber composite tube in alternating high and low temperature environment

WU Haisheng1,2, LUO Jintao1, GU Yizhuo2, SUN Tianfeng1, LIU Jia1, YAO Qi1, LI Yu1   

  1. 1. Beijing Spacecrafts, Beijing 100094, China;
    2. Research Institute for Frontier Science, Beihang University, Beijing 100191, China
  • Received:2024-01-22 Online:2024-09-28 Published:2024-10-18

摘要: 针对高模量碳纤维复合材料管件高低温交变环境下截面变形、分层问题,基于纤维混杂思路,在其大角度差铺层之间增设单层超薄(0.02 mm)无碱玻璃纤维平纹布,仿真分析表明,该玻璃纤维平纹布的加入,有效缓解了碳纤维大角度铺层之间的热膨胀失配,降低了层间应力。高低温交变试验结果印证了仿真分析的正确性,经过液氮温度(-196 ℃)至+150 ℃共六个高低温交变循环后,层间设置玻璃纤维平纹布的管件试件截面结构保持完整,几何尺寸未发生变化。单向板弯曲对比试验表明,超薄玻璃纤维平纹布的加入不仅起到了层间增韧效果,且对结构的弯曲性能无明显影响,这得益于超薄玻璃纤维平纹布的低模量与极小的厚度占比(1.6%)。

关键词: 高模量碳纤维复合材料, 高低温交变环境, 结构稳定性, 层间增韧

Abstract: Aiming at the problem of cross section deformation and delamination of high-modulus carbon fiber composite tubes in alternating high and low temperature cycle environment, a single layer ultra-thin (0.02 mm) alkali-free glass fiber plain cloth is added between its large angle differential layers based on the idea of fiber hybrid. Simulation analysis shows that the glass fiber plain cloth effectively alleviates the thermal expansion mismatch between the large angle differential carbon fiber layers and reduces the inter-layer stress. The correctness of simulation analysis is confirmed by a test of 6 alternating temperature cycles of liquid nitrogen temperature (-196 ℃)~+150 ℃. After the test, the hybrid tube maintains itself intact layer and unchanged dimensional cross section size. Further bending performance comparison test of unidirectional plates shows that the addition of ultra-thin glass plain cloth enhances interlayer toughness of the tube, while has no significant effect on its bending performance, because of its low modulus and little thickness proportion (1.6%).

Key words: high-modulus carbon fiber composite, alternating high and low temperature cycle environment, structural stability, interlayer toughening

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