玻璃钢/复合材料 ›› 2016, Vol. 0 ›› Issue (3): 27-30.

• 基础研究 • 上一篇    下一篇

复合材料锥壳固定角轨迹的铺放工艺性分析

黄威,王显峰*,肖军   

  1. 南京航空航天大学材料科学与技术学院,南京210016
  • 收稿日期:2015-09-14 出版日期:2016-03-28 发布日期:2016-03-28
  • 通讯作者: 王显峰(1980-),男,博士,副教授,主要从事复合材料自动铺放成型方面的研究,wangxf@nuaa.edu.cn。
  • 作者简介:黄威(1990-),男,硕士研究生,主要从事复合材料自动铺放成型方面的研究。
  • 基金资助:
    国家重点基础研究发展计划(973计划)(2014CB046501)

ANALYSIS OF PLACEMENT MANUFACTURABILITY OF FIXED-ANGLE TRAJECTORYFOR COMPOSITE CONICAL SHELL

HUANG Wei, WANG Xian-feng*, XIAO Jun   

  1. College of Material Science and Technology,Nanjing University of Aeronautics and Astronautics,Nanjing 210016, China
  • Received:2015-09-14 Online:2016-03-28 Published:2016-03-28

摘要: 为研究复合材料锥壳固定角自动铺丝轨迹的铺放工艺性,通过分析预浸纱变形的主要机制,提出以预浸纱的压缩应变作为铺放工艺性的评判标准,发现预浸纱压缩应变主要由轨迹的测地曲率决定,于是通过证明圆锥对数螺线与固定角轨迹的等价性,推导得到圆锥对数螺线的测地曲率计算公式。通过研究预浸纱压缩应变随圆锥截面直径的变化关系,发现圆锥固定角轨迹上预浸纱的压缩应变随着圆锥截面直径的减小而增大,同一截面处预浸纱的压缩应变随着铺放角的增大而增大,同一截面处预浸纱的压缩应变随着锥角的增大而增大。最后,以X850预浸纱进行铺放实验,验证了本文观点的正确性。

关键词: 复合材料, 自动铺丝, 固定角, 测地曲率, 工艺性

Abstract: In order to study the placement manufacturability of fixed-angle automated fiber placement trajectory for composite conical shell, this paper proposes a new evaluation criterion for placement manufacturability based on the compressive strain of prepreg strands. As the compressive strain depends considerably on geodesic curvature of trajectory, the formula for geodesic curvature of conical logarithmic spiral is derived by proving the equivalence of conical logarithmic spiral and fixed-angle trajectory. The formula shows that compressive strain of prepreg strands on fixed-angle trajectory decreases with the diameter of the conic section, and increases with the laying angle and the cone angle. The proposal is validated by practical placement experiment using X850 prepreg.

Key words: composite materials, automated fiber placement, fixed-angle, geodesic curvature, manufacturability

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